Assessor Resource

AMPA3071
Implement food safety program

Assessment tool

Version 1.0
Issue Date: April 2024


This unit describes the skills and knowledge required to maintain food safety in a meat processing plant.

This unit is applicable to those intending to work as supervisors, meat inspectors and Quality Assurance (QA) officers in meat processing plants.

All work should be carried out to comply with workplace procedures, customer requirements and product specifications.

This unit applies to individuals who work under broad direction and take responsibility for their own work including limited responsibility for the work of others. They provide and communicate solutions to a range of predictable problems.

No occupational licensing, legislative or certification requirements are known to apply to this unit at the time of publication.

This unit must be delivered and assessed in the context of Australian meat processing standards and regulations.

You may want to include more information here about the target group and the purpose of the assessments (eg formative, summative, recognition)



Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

Element

Performance criteria

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1. Identify microbiological hazards for meat and meat safety

1.1 Identify types of micro-organisms (e.g. bacteria, virus, yeast and mould)

1.2 Identify major microbiological threats to meat (i.e. bacteria and relevant yeasts or moulds) and assess to determine the risk level and control requirements

1.3 Identify types of bacteria causing food poisoning and meat spoilage

1.4 Identify effects of bacterial contamination in relation to food poisoning (i.e. impact on people) and food spoilage (i.e. shelf life)

1.5 Identify sources of bacterial contamination

1.6 Identify and explain growth characteristics and requirements of bacteria

1.7 Identify Critical Control Points (CCP) and control points for prevention and control of bacterial contamination

1.8 Determine and implement control methods required to prevent or reduce microbiological hazards

1.9 Identify customer and regulatory requirements for microbiological contamination levels

1.10 Identify relevant microbiological tests and assess test results

2. Identify chemical hazards for meat and meat safety

2.1 Identify chemical hazards which may affect meat

2.2 Identify common sources of chemical hazards or contamination (e.g. cleaning chemicals and drug residues) and assess to determine the risk level and control requirements

2.3 Determine and implement control methods which prevent or reduce chemical contamination to acceptable levels including national programs (e.g. residue testing)

2.4 Explain effects of chemical residues on meat (e.g. poisoning, tainting, and rejections)

2.5 Identify chemical residue testing programs and level requirements

3. Identify physical hazards on meat and meat products

3.1 Explain physical hazards which may affect meat

3.2 Identify common sources of physical hazards and/or contamination and assess to determine the risk level and control requirements

3.3 Determine and implement control methods to prevent contamination reaching an unacceptable level

3.4 Explain effects of physical hazards on meat

4. Calibrate thermometers

4.1 Calibrate thermometers according to regulatory requirements

5. Identify the components of a Hazard Analysis Critical Control Point (HACCP)-based QA program for meat processing plants

5.1 Identify and explain regulatory basis for compliance with a HACCP-based QA program

5.2 Identify and explain steps in the development of a HACCP program

5.3 Identify nature and importance of work instructions or task descriptions and operating procedures and coach workers in their implications

5.4 Identify elements of a HACCP program

5.5 Identify nature and importance of Good Manufacturing Practices (GMP) and pre-requisite programs

5.6 Identify and explain mechanisms for validation, monitoring and verification

6. Conduct pre-operational hygiene check

6.1 Identify pre-operational checklists

6.2 Identify and explain corrective action procedures

6.3 Conduct pre-operational hygiene check

7. Conduct microbiological test swabbing

7.1 Identify appropriate microbiological testing regimes

7.2 Perform swabbing for microbiological testing according to workplace and regulatory requirements

7.3 Assess microbiological test results and where necessary take appropriate corrective action

The candidate must maintain meat processing plant food safety within the scope of their daily work responsibilities.

The candidate must:

identify and describe features of major types of micro-organisms affecting the meat industry

undertake food safety hazard risk assessments

conduct a pre-operational hygiene check

conduct microbiological test swabbing to workplace and regulatory requirements

interpret microbiological test results and take appropriate action

complete hygiene/food safety reports as required by regulators or the enterprise

identify and interpret relevant food safety regulations and Australian Standards

identify and utilise sources of information

apply communication and mathematical skills relevant to work instructions and Standard Operating Procedures (SOPs)

read, interpret and implement a food safety plan

calibrate a thermometer

use relevant problem-solving skills

The candidate must demonstrate a factual, technical, procedural and theoretical knowledge of:

major types and sources of microbial contamination

aerobic and anaerobic requirements of micro-organisms

growth traits of different types of micro-organisms

habitat of different types of micro-organisms and their ability to survive outside the host animal

bacterial contamination testing programs used in abattoirs

how bacterial contamination can be prevented or limited

how bacterial growth can be controlled

how hazard risk assessment is undertaken

effect each requirement has on microbial growth

effects of incorrect removal of contamination

effects on microbial growth of refrigeration and handling techniques

effects on microbial growth of wet carcase surfaces

impact of chemicals on meat and meat products

importance of food chain security and the implications of a break down in control

symptoms, effects and means of prevention of microbial infection contamination of meat

major sources of physical contamination

function of the elements of a HACCP-based QA system

major chemical contamination control programs

major sources of chemical contamination

monitoring and control methods employed such as inspection and metal detectors

relevant workplace health and safety, regulatory and workplace requirements

elements of a HACCP-based QA program including hazard identification, control points, CCP, critical limits, control measures, preventative measures, GMP, pre-requisite programs, verification, monitoring, documentation and validation

habitat of different types of micro-organisms and their ability to survive outside the host animal

actions to prevent or limit physical and chemical contamination of meat

conditions under which food poisoning occurs

symptoms of bacterial food poisoning

Competency must be demonstrated while complying with a current HACCP and approved program regulations in an operating meat processing plant.

Assessment must involve reference to an actual or simulated meat processing HACCP program.

A minimum of three different forms of assessment must be used.

Assessors must satisfy the current standards for RTOs.


Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assingnment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)


Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

Element

Performance criteria

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1. Identify microbiological hazards for meat and meat safety

1.1 Identify types of micro-organisms (e.g. bacteria, virus, yeast and mould)

1.2 Identify major microbiological threats to meat (i.e. bacteria and relevant yeasts or moulds) and assess to determine the risk level and control requirements

1.3 Identify types of bacteria causing food poisoning and meat spoilage

1.4 Identify effects of bacterial contamination in relation to food poisoning (i.e. impact on people) and food spoilage (i.e. shelf life)

1.5 Identify sources of bacterial contamination

1.6 Identify and explain growth characteristics and requirements of bacteria

1.7 Identify Critical Control Points (CCP) and control points for prevention and control of bacterial contamination

1.8 Determine and implement control methods required to prevent or reduce microbiological hazards

1.9 Identify customer and regulatory requirements for microbiological contamination levels

1.10 Identify relevant microbiological tests and assess test results

2. Identify chemical hazards for meat and meat safety

2.1 Identify chemical hazards which may affect meat

2.2 Identify common sources of chemical hazards or contamination (e.g. cleaning chemicals and drug residues) and assess to determine the risk level and control requirements

2.3 Determine and implement control methods which prevent or reduce chemical contamination to acceptable levels including national programs (e.g. residue testing)

2.4 Explain effects of chemical residues on meat (e.g. poisoning, tainting, and rejections)

2.5 Identify chemical residue testing programs and level requirements

3. Identify physical hazards on meat and meat products

3.1 Explain physical hazards which may affect meat

3.2 Identify common sources of physical hazards and/or contamination and assess to determine the risk level and control requirements

3.3 Determine and implement control methods to prevent contamination reaching an unacceptable level

3.4 Explain effects of physical hazards on meat

4. Calibrate thermometers

4.1 Calibrate thermometers according to regulatory requirements

5. Identify the components of a Hazard Analysis Critical Control Point (HACCP)-based QA program for meat processing plants

5.1 Identify and explain regulatory basis for compliance with a HACCP-based QA program

5.2 Identify and explain steps in the development of a HACCP program

5.3 Identify nature and importance of work instructions or task descriptions and operating procedures and coach workers in their implications

5.4 Identify elements of a HACCP program

5.5 Identify nature and importance of Good Manufacturing Practices (GMP) and pre-requisite programs

5.6 Identify and explain mechanisms for validation, monitoring and verification

6. Conduct pre-operational hygiene check

6.1 Identify pre-operational checklists

6.2 Identify and explain corrective action procedures

6.3 Conduct pre-operational hygiene check

7. Conduct microbiological test swabbing

7.1 Identify appropriate microbiological testing regimes

7.2 Perform swabbing for microbiological testing according to workplace and regulatory requirements

7.3 Assess microbiological test results and where necessary take appropriate corrective action

The candidate must maintain meat processing plant food safety within the scope of their daily work responsibilities.

The candidate must:

identify and describe features of major types of micro-organisms affecting the meat industry

undertake food safety hazard risk assessments

conduct a pre-operational hygiene check

conduct microbiological test swabbing to workplace and regulatory requirements

interpret microbiological test results and take appropriate action

complete hygiene/food safety reports as required by regulators or the enterprise

identify and interpret relevant food safety regulations and Australian Standards

identify and utilise sources of information

apply communication and mathematical skills relevant to work instructions and Standard Operating Procedures (SOPs)

read, interpret and implement a food safety plan

calibrate a thermometer

use relevant problem-solving skills

The candidate must demonstrate a factual, technical, procedural and theoretical knowledge of:

major types and sources of microbial contamination

aerobic and anaerobic requirements of micro-organisms

growth traits of different types of micro-organisms

habitat of different types of micro-organisms and their ability to survive outside the host animal

bacterial contamination testing programs used in abattoirs

how bacterial contamination can be prevented or limited

how bacterial growth can be controlled

how hazard risk assessment is undertaken

effect each requirement has on microbial growth

effects of incorrect removal of contamination

effects on microbial growth of refrigeration and handling techniques

effects on microbial growth of wet carcase surfaces

impact of chemicals on meat and meat products

importance of food chain security and the implications of a break down in control

symptoms, effects and means of prevention of microbial infection contamination of meat

major sources of physical contamination

function of the elements of a HACCP-based QA system

major chemical contamination control programs

major sources of chemical contamination

monitoring and control methods employed such as inspection and metal detectors

relevant workplace health and safety, regulatory and workplace requirements

elements of a HACCP-based QA program including hazard identification, control points, CCP, critical limits, control measures, preventative measures, GMP, pre-requisite programs, verification, monitoring, documentation and validation

habitat of different types of micro-organisms and their ability to survive outside the host animal

actions to prevent or limit physical and chemical contamination of meat

conditions under which food poisoning occurs

symptoms of bacterial food poisoning

Competency must be demonstrated while complying with a current HACCP and approved program regulations in an operating meat processing plant.

Assessment must involve reference to an actual or simulated meat processing HACCP program.

A minimum of three different forms of assessment must be used.

Assessors must satisfy the current standards for RTOs.

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Identify types of micro-organisms (e.g. bacteria, virus, yeast and mould) 
Identify major microbiological threats to meat (i.e. bacteria and relevant yeasts or moulds) and assess to determine the risk level and control requirements 
Identify types of bacteria causing food poisoning and meat spoilage 
Identify effects of bacterial contamination in relation to food poisoning (i.e. impact on people) and food spoilage (i.e. shelf life) 
Identify sources of bacterial contamination 
Identify and explain growth characteristics and requirements of bacteria 
Identify Critical Control Points (CCP) and control points for prevention and control of bacterial contamination 
Determine and implement control methods required to prevent or reduce microbiological hazards 
Identify customer and regulatory requirements for microbiological contamination levels 
Identify relevant microbiological tests and assess test results 
Identify chemical hazards which may affect meat 
Identify common sources of chemical hazards or contamination (e.g. cleaning chemicals and drug residues) and assess to determine the risk level and control requirements 
Determine and implement control methods which prevent or reduce chemical contamination to acceptable levels including national programs (e.g. residue testing) 
Explain effects of chemical residues on meat (e.g. poisoning, tainting, and rejections) 
Identify chemical residue testing programs and level requirements 
Explain physical hazards which may affect meat 
Identify common sources of physical hazards and/or contamination and assess to determine the risk level and control requirements 
Determine and implement control methods to prevent contamination reaching an unacceptable level 
Explain effects of physical hazards on meat 
Calibrate thermometers according to regulatory requirements 
Identify and explain regulatory basis for compliance with a HACCP-based QA program 
Identify and explain steps in the development of a HACCP program 
Identify nature and importance of work instructions or task descriptions and operating procedures and coach workers in their implications 
Identify elements of a HACCP program 
Identify nature and importance of Good Manufacturing Practices (GMP) and pre-requisite programs 
Identify and explain mechanisms for validation, monitoring and verification 
Identify pre-operational checklists 
Identify and explain corrective action procedures 
Conduct pre-operational hygiene check 
Identify appropriate microbiological testing regimes 
Perform swabbing for microbiological testing according to workplace and regulatory requirements 
Assess microbiological test results and where necessary take appropriate corrective action 

Forms

Assessment Cover Sheet

AMPA3071 - Implement food safety program
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

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Result: Competent Not yet competent

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Assessment Record Sheet

AMPA3071 - Implement food safety program

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

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Overall assessment result: Competent Not yet competent

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Student signature:

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