Assessor Resource

AMPS303
Fill casings

Assessment tool

Version 1.0
Issue Date: April 2024


This unit covers the skills and knowledge required to prepare and fill casings.

This unit is suitable for operators working in smallgoods manufacturing establishments or value-adding, wholesaling and food services establishments.

All work should be carried out to comply with workplace procedures, customer requirements and product specifications.

This unit applies to individuals who work under broad direction and take responsibility for their own work including limited responsibility for the work of others. They provide and communicate solutions to a range of predictable problems.

No occupational licensing, legislative or certification requirements are known to apply to this unit at the time of publication.

This unit must be delivered and assessed in the context of Australian meat processing standards and regulations.

You may want to include more information here about the target group and the purpose of the assessments (eg formative, summative, recognition)



Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

Element

Performance criteria

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1. Prepare casings

1.1 Calibrate casings according to product specifications and workplace requirements

1.2 Confirm specifications of casings for each product

1.3 Check casings for faults according to workplace requirements

1.4 Prepare casings as required according to workplace requirements

1.5 Flush casings thoroughly with clean water in accordance with workplace requirements

1.6 Spool or pull casings into filling tube or nozzle in preparation for further processing

1.7 Prepare correct quantity of casings in accordance with production specifications

1.8 Prepare casings are prepared according to workplace health and safety, and hygiene and sanitation requirements

1.9 Store casings according to manufacturer's specifications and hygiene requirements

2. Prepare filling machinery

2.1 Complete requirements in preparation for start-up of filling machine to workplace requirements

2.2 Set machine requirements correctly

2.3 Follow start-up procedures to workplace requirements

2.4 Attach and change filling materials to workplace requirements and product specifications

2.5 Follow workplace health and safety, hygiene and sanitation requirements

3. Fill casings

3.1 Select appropriate casings and filling nozzle according to requirements and product specifications

3.2 Load filler and fill casings to consistency required by product specifications

3.3 Identify, remove and report defective product according to workplace requirements

4. Clean equipment

4.1 Clean equipment according to manufacturer's specifications and workplace requirements

Candidates must consistently fill casings to workplace requirements.

Candidates must:

follow the requirements of the work instruction

work at production speed

identify casing size requirement according to product specifications

identify casing size requirements for specific products in regard to length, weight and diameter

prepare casings to product specifications and workplace procedures

identify possible faults in natural and synthetic casings

correctly fill a range of product lines in terms of:

casing

clips

length

tension

weight

perform filling to required product specifications

identify over-filled and under-filled products

identify, remove and report defective product according to workplace procedures

match clip size to casing

apply communication and mathematical skills relevant to work instructions and Standard Operating Procedures (SOPs)

describe storage requirements of soaked casings carried over from production

explain storage requirements of both natural and synthetic casings

The candidate must demonstrate a factual, technical, procedural and theoretical knowledge of:

procedures followed to set up filling machine to correct specifications

appropriate corrective action for:

casing breakages and bent nozzles

jammed clips or loops

poorly-printed casings

storage requirements of soaked casings carried over from production

filling yield of various sizes and types of casings

purpose of each phase of casing preparation

possible faults in skins and explain their effect on the product

relevant regulatory requirements

Competency must be demonstrated over time and under typical operating conditions for the enterprise.

Assessment must occur in the workplace under normal production conditions.

As a minimum, the following three forms of assessment must be used:

quiz of underpinning knowledge

workplace demonstration

workplace referee or third-party report of performance over time

Assessors must satisfy the current standards for RTOs.


Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assingnment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)


Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

Element

Performance criteria

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1. Prepare casings

1.1 Calibrate casings according to product specifications and workplace requirements

1.2 Confirm specifications of casings for each product

1.3 Check casings for faults according to workplace requirements

1.4 Prepare casings as required according to workplace requirements

1.5 Flush casings thoroughly with clean water in accordance with workplace requirements

1.6 Spool or pull casings into filling tube or nozzle in preparation for further processing

1.7 Prepare correct quantity of casings in accordance with production specifications

1.8 Prepare casings are prepared according to workplace health and safety, and hygiene and sanitation requirements

1.9 Store casings according to manufacturer's specifications and hygiene requirements

2. Prepare filling machinery

2.1 Complete requirements in preparation for start-up of filling machine to workplace requirements

2.2 Set machine requirements correctly

2.3 Follow start-up procedures to workplace requirements

2.4 Attach and change filling materials to workplace requirements and product specifications

2.5 Follow workplace health and safety, hygiene and sanitation requirements

3. Fill casings

3.1 Select appropriate casings and filling nozzle according to requirements and product specifications

3.2 Load filler and fill casings to consistency required by product specifications

3.3 Identify, remove and report defective product according to workplace requirements

4. Clean equipment

4.1 Clean equipment according to manufacturer's specifications and workplace requirements

Candidates must consistently fill casings to workplace requirements.

Candidates must:

follow the requirements of the work instruction

work at production speed

identify casing size requirement according to product specifications

identify casing size requirements for specific products in regard to length, weight and diameter

prepare casings to product specifications and workplace procedures

identify possible faults in natural and synthetic casings

correctly fill a range of product lines in terms of:

casing

clips

length

tension

weight

perform filling to required product specifications

identify over-filled and under-filled products

identify, remove and report defective product according to workplace procedures

match clip size to casing

apply communication and mathematical skills relevant to work instructions and Standard Operating Procedures (SOPs)

describe storage requirements of soaked casings carried over from production

explain storage requirements of both natural and synthetic casings

The candidate must demonstrate a factual, technical, procedural and theoretical knowledge of:

procedures followed to set up filling machine to correct specifications

appropriate corrective action for:

casing breakages and bent nozzles

jammed clips or loops

poorly-printed casings

storage requirements of soaked casings carried over from production

filling yield of various sizes and types of casings

purpose of each phase of casing preparation

possible faults in skins and explain their effect on the product

relevant regulatory requirements

Competency must be demonstrated over time and under typical operating conditions for the enterprise.

Assessment must occur in the workplace under normal production conditions.

As a minimum, the following three forms of assessment must be used:

quiz of underpinning knowledge

workplace demonstration

workplace referee or third-party report of performance over time

Assessors must satisfy the current standards for RTOs.

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Calibrate casings according to product specifications and workplace requirements 
Confirm specifications of casings for each product 
Check casings for faults according to workplace requirements 
Prepare casings as required according to workplace requirements 
Flush casings thoroughly with clean water in accordance with workplace requirements 
Spool or pull casings into filling tube or nozzle in preparation for further processing 
Prepare correct quantity of casings in accordance with production specifications 
Prepare casings are prepared according to workplace health and safety, and hygiene and sanitation requirements 
Store casings according to manufacturer's specifications and hygiene requirements 
Complete requirements in preparation for start-up of filling machine to workplace requirements 
Set machine requirements correctly 
Follow start-up procedures to workplace requirements 
Attach and change filling materials to workplace requirements and product specifications 
Follow workplace health and safety, hygiene and sanitation requirements 
Select appropriate casings and filling nozzle according to requirements and product specifications 
Load filler and fill casings to consistency required by product specifications 
Identify, remove and report defective product according to workplace requirements 
Clean equipment according to manufacturer's specifications and workplace requirements 

Forms

Assessment Cover Sheet

AMPS303 - Fill casings
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:


Assessment Record Sheet

AMPS303 - Fill casings

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: