Assessor Resource

AUMGTB001
Assemble, install and test braking system kits

Assessment tool

Version 1.0
Issue Date: April 2024


This unit describes the performance outcomes required to assemble, install and test a vehicle braking system kit and its associated components.

It applies to individuals in an automotive manufacturing environment and involves the application of skills and knowledge at a specialist level.

No licensing, legislative or certification requirements apply to this unit at the time of publication.

You may want to include more information here about the target group and the purpose of the assessments (eg formative, summative, recognition)



Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

Elements

Performance Criteria

Elements describe the essential outcomes

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold italicised text is used, further information is detailed in the range of conditions section

1. Plan the job

1.1 Work order and job specifications are used to determine installation process

1.2 Braking system and components are identified, selected and inspected

1.3 Tools and equipment required for the job are selected and checked for safe operation

1.4 Assembly and installation information is accessed from manufacturer specifications

2. Assemble and install braking system kit

2.1 Assembly and installation activities are carried out according to workplace procedures

2.2 Braking system kit is assembled using appropriate sources of information

2.3 Braking system kit is installed using installation procedures that comply with manufacturer specifications, tolerances and adjustment requirements

3. Test braking system

3.1 Test information is accessed and interpreted from manufacturer specifications

3.2 System tests are carried out according to manufacturer specifications and workplace procedures

3.3 Braking system assembly and test results are recorded

4. Complete work processes

4.1 Tools and equipment are cleaned, inspected for defects and stored according to workplace procedures

4.2 Faulty tools and equipment are identified, tagged and reported according to workplace procedures

4.3 Workplace documentation is completed according to workplace procedures


Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assingnment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)


Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

Elements

Performance Criteria

Elements describe the essential outcomes

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold italicised text is used, further information is detailed in the range of conditions section

1. Plan the job

1.1 Work order and job specifications are used to determine installation process

1.2 Braking system and components are identified, selected and inspected

1.3 Tools and equipment required for the job are selected and checked for safe operation

1.4 Assembly and installation information is accessed from manufacturer specifications

2. Assemble and install braking system kit

2.1 Assembly and installation activities are carried out according to workplace procedures

2.2 Braking system kit is assembled using appropriate sources of information

2.3 Braking system kit is installed using installation procedures that comply with manufacturer specifications, tolerances and adjustment requirements

3. Test braking system

3.1 Test information is accessed and interpreted from manufacturer specifications

3.2 System tests are carried out according to manufacturer specifications and workplace procedures

3.3 Braking system assembly and test results are recorded

4. Complete work processes

4.1 Tools and equipment are cleaned, inspected for defects and stored according to workplace procedures

4.2 Faulty tools and equipment are identified, tagged and reported according to workplace procedures

4.3 Workplace documentation is completed according to workplace procedures

This section specifies work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included. Bold italicised wording, if used in the performance criteria, is detailed below.

Tools and equipment must include:

cutting, measuring, lifting, brake bleeding and test equipment

hand tools and power tools.

Workplace procedures must include:

quality guidelines

recording and reporting

use of equipment

environmental requirements

WHS requirements to assemble and install braking system kits.

Sources of information must include:

customer requirements

manufacturer specifications

Vehicle Standards Bulleting 6 (VSB6) National Code of Practice - Heavy Vehicle Modifications

workplace procedures to assemble and install braking system kits.

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Work order and job specifications are used to determine installation process 
Braking system and components are identified, selected and inspected 
Tools and equipment required for the job are selected and checked for safe operation 
Assembly and installation information is accessed from manufacturer specifications 
Assembly and installation activities are carried out according to workplace procedures 
Braking system kit is assembled using appropriate sources of information 
Braking system kit is installed using installation procedures that comply with manufacturer specifications, tolerances and adjustment requirements 
Test information is accessed and interpreted from manufacturer specifications 
System tests are carried out according to manufacturer specifications and workplace procedures 
Braking system assembly and test results are recorded 
Tools and equipment are cleaned, inspected for defects and stored according to workplace procedures 
Faulty tools and equipment are identified, tagged and reported according to workplace procedures 
Workplace documentation is completed according to workplace procedures 

Forms

Assessment Cover Sheet

AUMGTB001 - Assemble, install and test braking system kits
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:


Assessment Record Sheet

AUMGTB001 - Assemble, install and test braking system kits

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: