Assessor Resource

AURB316646A
Repair/overhaul bicycle suspension systems

Assessment tool

Version 1.0
Issue Date: April 2024


This unit applies to individuals who undertake the inspection, repair/overhaul and testing of mechanical, air and hydraulic bicycle suspension systems in a bicycle retail, service and repair environment. It includes installation, replacement and repair or overhaul of components on all bicycle types.

Work requires individuals to demonstrate some judgement and problem-solving skills in managing own work activities and contributing to a productive team environment.

This unit of competency describes the skills and knowledge required to inspect, plan, and safely repair, overhaul and test bicycle suspension systems.

It requires the ability to understand specifications and use specialist tools and equipment.

No licensing, legislative, regulatory or certification requirements apply to this unit at the time of publication.

This unit replaces AURB316645A Overhaul bicycle suspension systems.

You may want to include more information here about the target group and the purpose of the assessments (eg formative, summative, recognition)

Employability Skills

This unit contains employability skills.



Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.

Overview of assessment

Critical aspects for assessment and evidence required to demonstrate competency in this unit

Assessors must be satisfied that the candidate can competently and consistently:

observe safety procedures and requirements

communicate effectively with others involved in or affected by the work

select methods and techniques appropriate to the circumstances

complete preparatory activity in a systematic manner

repair and overhaul a range of bicycle suspension systems to manufacturer/component supplier specifications

test bicycle suspension systems to manufacturer/ component supplier specifications.

Context of, and specific resources for assessment

The application of competency is to be assessed in the workplace or a simulated environment that reflects as far as possible the actual working environment.

Assessment is to occur using standard and authorised work practices, safety requirements and environmental constraints.

Assessment is to comply with relevant regulatory requirements, including specified Australian standards.

Where applicable, reasonable adjustment must be made to work environments and training situations to accommodate ethnicity, age, gender, demographics and disability.

The following resources should be made available:

a range of bicycle suspension systems

equipment, hand and power tools appropriate to repairing suspension systems

technical specifications and standards

workplace documentation.

Method of assessment

Assessment must satisfy the endorsed Assessment Guidelines of this Training Package.

Assessment methods must confirm consistency and accuracy of performance (over time and in a range of workplace relevant contexts) together with application of Required Skills and Knowledge.

Assessment methods must be by direct observation of tasks and include questioning on Required Skills and Knowledge to ensure its correct interpretation and application.

Assessment may be applied under project-related conditions (real or simulated) and require evidence of process.

Assessment must confirm a reasonable inference that competency is able not only to be satisfied under the particular circumstance, but is able to be transferred to other circumstances.

Competence in this unit may be assessed in conjunction with other functional units which together form part of the holistic work role.

Guidance information for assessment

Assessment processes and techniques must be culturally sensitive and appropriate to the language and literacy capacity of the candidate and the work being performed.

Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assingnment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)

Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

Required skills

Required skills include:

technical skills to the level required to safely use tooling and equipment to repair/overhaul a range of bicycle suspension systems, perform tests and make adjustments

communication skills to the level required to confirm work requirements and specifications, to communicate effectively regarding work requirements with supervisor, other workers and customers, to report work outcomes and problems, and to relate to people from a range of social, cultural and ethnic backgrounds and of varying physical and mental abilities

literacy skills to the level required to understand information related to work orders, including common industry terminology, plans and safety procedures, prepare reports and interpret technical information and specifications

numeracy skills to the level required to correctly calculate time, assess tolerances, apply accurate measurements, calculate material requirements and establish quality checks

problem-solving skills to the level required to use diagnostic processes, and identify technical and procedural problems to avoid planning, scheduling problems, and time and material wastage

team skills to the level required to work effectively and cooperatively with others to optimise workflow and productivity

Required knowledge

Required knowledge includes:

bicycle anatomy and terminology

classification of bicycle suspension systems and identification of system components and their functions

purpose and requirements of bicycle suspension systems and their relationship to wheels, drivetrain and frame

application of mechanical and hydraulic principles as they relate to bicycle suspension systems

materials used in bicycle suspension systems

repair/overhaul procedures for suspension systems

Australian standards applicable to bicycles

applicable commonwealth, state or territory legislation, regulations, standards and codes of practice, including OHS, personal safety and environmental, relevant to repair/overhaul of bicycle suspension systems

organisational policies and procedures, including quality requirements, reporting and recording procedures, and work organisation and planning processes, related to repair/overhaul of bicycle suspension systems

The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.

Suspension systems

Suspension systems may include:

elastomer and spring units

mechanical, air and hydraulic systems

hydraulic fluids

Service items

Service items may include:

frame and suspension geometry

disassembly and cleaning

suspension bearings

lubricants

suspension compression ratios

elastomer and spring system lubricating oils

seals and fasteners

Tooling and equipment

Tooling and equipment may include:

hand tooling

hand-held power tooling

floor stands and workbench

Materials

Materials may include:

a range of bicycle suspension systems

spare parts

cleaning materials

Testing

Testing is to confirm:

safety and efficiency

stable handling, turning and steering

no failure in the suspension system

Information/documents

Information/documents may include:

verbal or written and graphical instructions, signage, work schedules/plans/specifications, work bulletins, memos, material safety data sheets (MSDS), diagrams or sketches

safe work procedures related to repair and overhaul of bicycle suspension systems

regulatory/legislative requirements pertaining to bicycle safety

engineer's design specifications and instructions

organisation work specifications and requirements

instructions issued by authorised enterprise or external persons

Australian standards

OHS requirements

OHS requirements are to be in accordance with applicable commonwealth, state or territory legislation and regulations, and organisational safety policies and procedures, and may include:

personal protective equipment and clothing

safety equipment

first aid equipment

hazard and risk control

elimination of hazardous materials and substances

manual handling, including shifting, lifting and carrying

emergency procedures

Legislative requirements

Legislative requirements are to be in accordance with applicable commonwealth, state or territory legislation, regulations, certification requirements and codes of practice, and may include:

award and enterprise agreements

industrial relations

Australian standards

Australian Design Rules

confidentiality and privacy

OHS

the environment

equal opportunity

anti-discrimination

relevant industry codes of practice

duty of care

Environmental requirements

Environmental requirements may include:

waste management

noise

dust

clean-up management

Quality requirements

Quality requirements may include:

regulations, including Australian standards

internal organisational quality policies and procedures

enterprise operations and procedures

Organisational policies and procedures

Organisational policies and procedures may include:

quality policies and procedures, including Australian standards

OHS, sustainability, environment, equal opportunity and anti-discrimination

manufacturer specifications and industry codes of practice

safe work procedures

reporting and recording procedures

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Inspect bicycle suspension system for faults and worn or damaged components 
Determine repairs by visual, aural and tactile inspections and measurements 
Compare conditions found with bicycle suspension system specifications and customer use requirements 
Identify repair and replacement options for bicycle suspension system following workplace procedures 
Document and cost repairs and replacements and obtain customer approval for work to be undertaken 
Plan repair and overhaul sequence, including post-repair testing and checking process 
Determine availability of tooling and equipment 
Prepare parts list and determine availability of replacement components 
Identify additional persons to assist in repair process and make arrangements 
Select tooling and equipment to meet job requirements and check to ensure they are in good working order 
Perform repair/overhaul of bicycle suspension system according to plan 
Use personal safety equipment and precautions to protect others in the workplace 
Handle and use tooling and equipment in accordance with occupational health and safety (OHS) requirements 
Check customer requirements and bicycle suspension system specifications following repair/overhaul procedures 
Operate repaired bicycle suspension system through full range, noting test results, including non-conformity 
Check repaired bicycle suspension system, complete adjustments and alignments, and prepare unit for delivery 
Store portable tooling and equipment in approved designated areas 
Update workplace records, customer file and warranty information as required by enterprise 
Clean up work area and dispose of waste in accordance with workplace procedures 

Forms

Assessment Cover Sheet

AURB316646A - Repair/overhaul bicycle suspension systems
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:

Assessment Record Sheet

AURB316646A - Repair/overhaul bicycle suspension systems

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: