AURBTB003 - Repair and overhaul bicycle hydraulic braking systems
Assessor Resource
AURBTB003 Repair and overhaul bicycle hydraulic braking systems
Assessment tool
Version 1.0 Issue Date: March 2024
This unit describes the performance outcomes required to repair and overhaul bicycle hydraulic braking systems. It involves preparing for the work, selecting and using specialist tools and equipment, inspecting, repairing and testing the bicycle braking system, and completing workplace processes and documentation.
It applies to those working in the bicycle retail, service and repair industry.
No licensing, legislative, regulatory or certification requirements apply to this unit at the time of publication.
You may want to include more information here about the target group and the purpose of the assessments (eg formative, summative, recognition)
Evidence Required
List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.
Elements
Elements describe the essential outcomes.
Performance Criteria
Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold and italicised text is used, further information is detailed in the range of conditions section.
1. Prepare to repair bicycle hydraulic braking system
1.1 Job requirements are determined from workplace instructions
1.2 Manufacturer specifications, workplace procedures and other relevant technical information are accessed and interpreted
1.3 Condition of bicycle hydraulic braking system is inspected using visual inspection methods and by comparing measurements against manufacturer specifications
1.4 Repair options and techniques are identified and confirmed
1.5 Hazards associated with the work are identified and risks are managed
1.6 Tools and equipment, including personal protective equipment (PPE), are selected and checked for serviceability
1.7 Work area is prepared and repair process, including post-repair testing, is planned to avoid damage to bicycle, minimise waste and use time efficiently
2. Carry out repair and overhaul of braking system
2.1 Hydraulic braking system is repaired according to repair plan and safety and environmental requirements
2.2 Required replacement parts are checked and fitted according to manufacturer specifications
2.3 Hydraulic braking system specifications are checked according to workplace procedures
2.4 Operation of repaired braking system is tested through its full range and adjustments made as required
2.5 Results and quality issues are reported to authorised personnel as required
3. Complete work processes
3.1 Final inspection is made to ensure work meets workplace expectations and bicycle is presented ready for use
3.2 Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored
3.3 Tools and equipment are checked, reported if faulty, and stored according to workplace procedures
3.4 Workplace documentation is processed according to workplace procedures
Before competency can be determined, individuals must demonstrate they can perform the following according to the standard defined in this unit’s elements, performance criteria, range of conditions and foundation skills:
repair and overhaul three different bicycle hydraulic braking systems
during work on the above three bicycles, service the following:
master cylinder
hydraulic lines and linkages
cantilever, disc and drum brakes
integrated brake and gear levers.
Individuals must be able to demonstrate knowledge of:
work health and safety (WHS) and occupational health and safety (OHS) requirements relating to repairing and overhauling bicycle hydraulic braking systems, including procedures for:
manually handling bicycles and their systems
identifying workplace hazards
using tools and equipment, including personal protective equipment (PPE)
identifying safe location for testing brakes
environmental requirements, including procedures for disposing of waste materials
purpose, classification and application of bicycle hydraulic braking system principles
key features of hydraulic braking system components, including:
master cylinder
hydraulic lines and linkages
hydraulic fluid
cantilever, disc and drum brakes
integrated brake and gear levers
types and use of tools and equipment used to repair and overhaul bicycle hydraulic braking systems
techniques and processes for repairing and overhauling bicycle hydraulic braking systems, including:
identification of bicycle hydraulic brake components, materials and specifications
fault identification
measuring techniques
hydraulic brake adjustment techniques
hydraulic brake testing procedures
repair options, including:
on- and off-site repair
repairing and adjusting hydraulic braking system components
upgrading braking components.
Assessors must satisfy NVR/AQTF assessor requirements.
Competency is to be assessed in the workplace or a simulated environment that accurately reflects performance in a real workplace setting.
Assessment must include direct observation of tasks.
Where assessment of competency includes third-party evidence, individuals must provide evidence that links them to the bicycle hydraulic braking systems that they have repaired and overhauled, e.g. repair orders.
Assessors must verify performance evidence through questioning on skills and knowledge to ensure correct interpretation and application.
The following resources must be made available:
bicycle workplace or simulated workplace, including location to test bicycle braking system
workplace instructions detailing job requirements
PPE required to repair and overhaul bicycle hydraulic braking systems
manufacturer or brake component specifications and technical information for hydraulic braking system
three different bicycles with the hydraulic braking system components specified in the performance evidence and requiring repair and overhaul
tools and equipment appropriate for repairing and overhauling bicycle hydraulic braking systems.
Submission Requirements
List each assessment task's title, type (eg project, observation/demonstration, essay, assingnment, checklist) and due date here
Assessment task 1: [title] Due date:
(add new lines for each of the assessment tasks)
Assessment Tasks
Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.
Elements
Elements describe the essential outcomes.
Performance Criteria
Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold and italicised text is used, further information is detailed in the range of conditions section.
1. Prepare to repair bicycle hydraulic braking system
1.1 Job requirements are determined from workplace instructions
1.2 Manufacturer specifications, workplace procedures and other relevant technical information are accessed and interpreted
1.3 Condition of bicycle hydraulic braking system is inspected using visual inspection methods and by comparing measurements against manufacturer specifications
1.4 Repair options and techniques are identified and confirmed
1.5 Hazards associated with the work are identified and risks are managed
1.6 Tools and equipment, including personal protective equipment (PPE), are selected and checked for serviceability
1.7 Work area is prepared and repair process, including post-repair testing, is planned to avoid damage to bicycle, minimise waste and use time efficiently
2. Carry out repair and overhaul of braking system
2.1 Hydraulic braking system is repaired according to repair plan and safety and environmental requirements
2.2 Required replacement parts are checked and fitted according to manufacturer specifications
2.3 Hydraulic braking system specifications are checked according to workplace procedures
2.4 Operation of repaired braking system is tested through its full range and adjustments made as required
2.5 Results and quality issues are reported to authorised personnel as required
3. Complete work processes
3.1 Final inspection is made to ensure work meets workplace expectations and bicycle is presented ready for use
3.2 Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored
3.3 Tools and equipment are checked, reported if faulty, and stored according to workplace procedures
3.4 Workplace documentation is processed according to workplace procedures
This section specifies work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included. Bold italicised wording, if used in the performance criteria, is detailed below.
Hydraulic braking system must include:
master cylinder
hydraulic lines and linkages
hydraulic fluid
cantilever, disc and drum brakes
integrated brake and gear levers.
Safety and environmental requirements must include:
work health and safety (WHS) and occupational health and safety (OHS) requirements, including procedures for:
manually handling bicycles and their systems
identifying workplace hazards
using tools and equipment, including PPE
identifying safe location for testing brakes
environmental requirements, including procedures for disposing of waste materials.
Before competency can be determined, individuals must demonstrate they can perform the following according to the standard defined in this unit’s elements, performance criteria, range of conditions and foundation skills:
repair and overhaul three different bicycle hydraulic braking systems
during work on the above three bicycles, service the following:
master cylinder
hydraulic lines and linkages
cantilever, disc and drum brakes
integrated brake and gear levers.
Individuals must be able to demonstrate knowledge of:
work health and safety (WHS) and occupational health and safety (OHS) requirements relating to repairing and overhauling bicycle hydraulic braking systems, including procedures for:
manually handling bicycles and their systems
identifying workplace hazards
using tools and equipment, including personal protective equipment (PPE)
identifying safe location for testing brakes
environmental requirements, including procedures for disposing of waste materials
purpose, classification and application of bicycle hydraulic braking system principles
key features of hydraulic braking system components, including:
master cylinder
hydraulic lines and linkages
hydraulic fluid
cantilever, disc and drum brakes
integrated brake and gear levers
types and use of tools and equipment used to repair and overhaul bicycle hydraulic braking systems
techniques and processes for repairing and overhauling bicycle hydraulic braking systems, including:
identification of bicycle hydraulic brake components, materials and specifications
fault identification
measuring techniques
hydraulic brake adjustment techniques
hydraulic brake testing procedures
repair options, including:
on- and off-site repair
repairing and adjusting hydraulic braking system components
upgrading braking components.
Assessors must satisfy NVR/AQTF assessor requirements.
Competency is to be assessed in the workplace or a simulated environment that accurately reflects performance in a real workplace setting.
Assessment must include direct observation of tasks.
Where assessment of competency includes third-party evidence, individuals must provide evidence that links them to the bicycle hydraulic braking systems that they have repaired and overhauled, e.g. repair orders.
Assessors must verify performance evidence through questioning on skills and knowledge to ensure correct interpretation and application.
The following resources must be made available:
bicycle workplace or simulated workplace, including location to test bicycle braking system
workplace instructions detailing job requirements
PPE required to repair and overhaul bicycle hydraulic braking systems
manufacturer or brake component specifications and technical information for hydraulic braking system
three different bicycles with the hydraulic braking system components specified in the performance evidence and requiring repair and overhaul
tools and equipment appropriate for repairing and overhauling bicycle hydraulic braking systems.
Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.
Observation Checklist
Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice
Yes
No
Comments/feedback
Job requirements are determined from workplace instructions
Manufacturer specifications, workplace procedures and other relevant technical information are accessed and interpreted
Condition of bicycle hydraulic braking system is inspected using visual inspection methods and by comparing measurements against manufacturer specifications
Repair options and techniques are identified and confirmed
Hazards associated with the work are identified and risks are managed
Tools and equipment, including personal protective equipment (PPE), are selected and checked for serviceability
Work area is prepared and repair process, including post-repair testing, is planned to avoid damage to bicycle, minimise waste and use time efficiently
Hydraulic braking system is repaired according to repair plan and safety and environmental requirements
Required replacement parts are checked and fitted according to manufacturer specifications
Hydraulic braking system specifications are checked according to workplace procedures
Operation of repaired braking system is tested through its full range and adjustments made as required
Results and quality issues are reported to authorised personnel as required
Final inspection is made to ensure work meets workplace expectations and bicycle is presented ready for use
Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored
Tools and equipment are checked, reported if faulty, and stored according to workplace procedures
Workplace documentation is processed according to workplace procedures
Job requirements are determined from workplace instructions
Manufacturer specifications, workplace procedures and other relevant technical information are accessed and interpreted
Condition of bicycle hydraulic braking system is inspected using visual inspection methods and by comparing measurements against manufacturer specifications
Repair options and techniques are identified and confirmed
Hazards associated with the work are identified and risks are managed
Tools and equipment, including personal protective equipment (PPE), are selected and checked for serviceability
Work area is prepared and repair process, including post-repair testing, is planned to avoid damage to bicycle, minimise waste and use time efficiently
Hydraulic braking system is repaired according to repair plan and safety and environmental requirements
Required replacement parts are checked and fitted according to manufacturer specifications
Hydraulic braking system specifications are checked according to workplace procedures
Operation of repaired braking system is tested through its full range and adjustments made as required
Results and quality issues are reported to authorised personnel as required
Final inspection is made to ensure work meets workplace expectations and bicycle is presented ready for use
Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored
Tools and equipment are checked, reported if faulty, and stored according to workplace procedures
Workplace documentation is processed according to workplace procedures
Forms
Assessment Cover Sheet
AURBTB003 - Repair and overhaul bicycle hydraulic braking systems
Assessment task 1: [title]
Student name:
Student ID:
I declare that the assessment tasks submitted for this unit are my own work.
Student signature:
Result: Competent Not yet competent
Feedback to student
Assessor name:
Signature:
Date:
Assessment Record Sheet
AURBTB003 - Repair and overhaul bicycle hydraulic braking systems
Student name:
Student ID:
Assessment task 1: [title] Result: Competent Not yet competent
(add lines for each task)
Feedback to student:
Overall assessment result: Competent Not yet competent