Assessor Resource

AURBTD004
Repair and overhaul bicycle suspension systems

Assessment tool

Version 1.0
Issue Date: March 2024


This unit describes the performance outcomes required to repair and overhaul bicycle suspension systems. It involves preparing for the work, selecting and using specialist tools and equipment, inspecting, repairing and testing the bicycle suspension and components, and completing workplace processes and documentation.

It applies to those working in the bicycle retail, service and repair industry.

No licensing, legislative, regulatory or certification requirements apply to this unit at the time of publication.

You may want to include more information here about the target group and the purpose of the assessments (eg formative, summative, recognition)



Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

Elements

Elements describe the essential outcomes.

Performance Criteria

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold and italicised text is used, further information is detailed in the range of conditions section.

1. Prepare to repair and overhaul bicycle suspension system

1.1 Job requirements are determined from workplace instructions

1.2 Manufacturer specifications, workplace procedures and other relevant technical information are accessed and interpreted

1.3 Hazards associated with the work are identified and risks are managed

1.4 Tools and equipment, including personal protective equipment (PPE), are selected and checked for serviceability

1.5 Work is planned to avoid damage to bicycle, minimise waste and use time efficiently

2. Inspect suspension system

2.1 Bicycle suspension system is checked for faults and worn or damaged components using visual inspection methods and by comparing measurements against manufacturer specifications

2.2 Repair and replacement options are identified, documented and costed for customer approval according to workplace procedures

2.3 Work area, replacement parts and bicycle are prepared for repair work

3. Carry out repair and overhaul of suspension system

3.1 Repair and overhaul activities are carried out according to workplace procedures, work plan, and safety and environmental requirements

3.2 Required replacement parts are checked and fitted according to manufacturer specifications

3.3 Repaired suspension system is checked and tested for correct operation according to manufacturer specifications

3.4 Repaired suspension system is adjusted and aligned as required according to workplace procedures

3.5 Results and quality issues are reported to authorised personnel as required

4. Complete work processes

4.1 Final inspection is made to ensure work meets workplace expectations and bicycle is presented ready for use

4.2 Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored

4.3 Tools and equipment are checked, reported if faulty, and stored according to workplace procedures

4.4 Workplace documentation is processed according to workplace procedures

Before competency can be determined, individuals must demonstrate they can perform the following according to the standard defined in this unit’s elements, performance criteria, range of conditions and foundation skills:

repair and overhaul the following three different bicycle suspension systems according to manufacturer specifications:

elastomer and spring units system

mechanical system

hydraulic system.

Individuals must be able to demonstrate knowledge of:

work health and safety (WHS) and occupational health and safety (OHS) requirements relating to repairing and overhauling bicycle suspension systems, including procedures for:

manually handling bicycles and their suspension systems

identifying workplace hazards

using tools and equipment, including personal protective equipment (PPE)

environmental requirements, including procedures for disposing of waste materials

key bicycle suspension terminology

types of bicycle suspension systems, system components and their functions

application of mechanical and hydraulic principles as they relate to bicycle suspension systems

suspension system components, including:

elastomer and spring units

mechanical system

pneumatic system

hydraulic system

types and use of tools and equipment used to repair and overhaul bicycle suspension systems

techniques and processes for repairing and overhauling bicycle suspension systems, including:

identification of bicycle suspension components, materials and specifications

fault identification

measuring techniques

suspension system adjustment techniques

suspension system testing procedures.

Assessors must satisfy NVR/AQTF assessor requirements.

Competency is to be assessed in the workplace or a simulated environment that accurately reflects performance in a real workplace setting.

Assessment must include direct observation of tasks.

Where assessment of competency includes third-party evidence, individuals must provide evidence that links them to the bicycle suspension systems that they have repaired and overhauled, e.g. repair orders.

Assessors must verify performance evidence through questioning on skills and knowledge to ensure correct interpretation and application.

The following resources must be made available:

bicycle workplace or simulated workplace, including location to test bicycle suspension system

workplace instructions detailing job requirements

manufacturer specifications and technical information for bicycle suspension systems

PPE required to repair and overhaul bicycle suspension systems

component parts as required

three different bicycles with suspension systems requiring repair and overhaul

tools and equipment appropriate for repairing and overhauling bicycle suspension systems.


Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assingnment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)


Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

Elements

Elements describe the essential outcomes.

Performance Criteria

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold and italicised text is used, further information is detailed in the range of conditions section.

1. Prepare to repair and overhaul bicycle suspension system

1.1 Job requirements are determined from workplace instructions

1.2 Manufacturer specifications, workplace procedures and other relevant technical information are accessed and interpreted

1.3 Hazards associated with the work are identified and risks are managed

1.4 Tools and equipment, including personal protective equipment (PPE), are selected and checked for serviceability

1.5 Work is planned to avoid damage to bicycle, minimise waste and use time efficiently

2. Inspect suspension system

2.1 Bicycle suspension system is checked for faults and worn or damaged components using visual inspection methods and by comparing measurements against manufacturer specifications

2.2 Repair and replacement options are identified, documented and costed for customer approval according to workplace procedures

2.3 Work area, replacement parts and bicycle are prepared for repair work

3. Carry out repair and overhaul of suspension system

3.1 Repair and overhaul activities are carried out according to workplace procedures, work plan, and safety and environmental requirements

3.2 Required replacement parts are checked and fitted according to manufacturer specifications

3.3 Repaired suspension system is checked and tested for correct operation according to manufacturer specifications

3.4 Repaired suspension system is adjusted and aligned as required according to workplace procedures

3.5 Results and quality issues are reported to authorised personnel as required

4. Complete work processes

4.1 Final inspection is made to ensure work meets workplace expectations and bicycle is presented ready for use

4.2 Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored

4.3 Tools and equipment are checked, reported if faulty, and stored according to workplace procedures

4.4 Workplace documentation is processed according to workplace procedures

This section specifies work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included. Bold italicised wording, if used in the performance criteria, is detailed below.

Suspension system must include:

elastomer and spring units

mechanical systems

pneumatic systems

hydraulic systems.

Safety and environmental requirements must include:

work health and safety (WHS) and occupational health and safety (OHS) requirements, including procedures for:

manually handling bicycles and their suspension systems

identifying workplace hazards

using tools and equipment, including PPE

environmental requirements, including procedures for disposing of waste materials.

Before competency can be determined, individuals must demonstrate they can perform the following according to the standard defined in this unit’s elements, performance criteria, range of conditions and foundation skills:

repair and overhaul the following three different bicycle suspension systems according to manufacturer specifications:

elastomer and spring units system

mechanical system

hydraulic system.

Individuals must be able to demonstrate knowledge of:

work health and safety (WHS) and occupational health and safety (OHS) requirements relating to repairing and overhauling bicycle suspension systems, including procedures for:

manually handling bicycles and their suspension systems

identifying workplace hazards

using tools and equipment, including personal protective equipment (PPE)

environmental requirements, including procedures for disposing of waste materials

key bicycle suspension terminology

types of bicycle suspension systems, system components and their functions

application of mechanical and hydraulic principles as they relate to bicycle suspension systems

suspension system components, including:

elastomer and spring units

mechanical system

pneumatic system

hydraulic system

types and use of tools and equipment used to repair and overhaul bicycle suspension systems

techniques and processes for repairing and overhauling bicycle suspension systems, including:

identification of bicycle suspension components, materials and specifications

fault identification

measuring techniques

suspension system adjustment techniques

suspension system testing procedures.

Assessors must satisfy NVR/AQTF assessor requirements.

Competency is to be assessed in the workplace or a simulated environment that accurately reflects performance in a real workplace setting.

Assessment must include direct observation of tasks.

Where assessment of competency includes third-party evidence, individuals must provide evidence that links them to the bicycle suspension systems that they have repaired and overhauled, e.g. repair orders.

Assessors must verify performance evidence through questioning on skills and knowledge to ensure correct interpretation and application.

The following resources must be made available:

bicycle workplace or simulated workplace, including location to test bicycle suspension system

workplace instructions detailing job requirements

manufacturer specifications and technical information for bicycle suspension systems

PPE required to repair and overhaul bicycle suspension systems

component parts as required

three different bicycles with suspension systems requiring repair and overhaul

tools and equipment appropriate for repairing and overhauling bicycle suspension systems.

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Job requirements are determined from workplace instructions 
Manufacturer specifications, workplace procedures and other relevant technical information are accessed and interpreted 
Hazards associated with the work are identified and risks are managed 
Tools and equipment, including personal protective equipment (PPE), are selected and checked for serviceability 
Work is planned to avoid damage to bicycle, minimise waste and use time efficiently 
Bicycle suspension system is checked for faults and worn or damaged components using visual inspection methods and by comparing measurements against manufacturer specifications 
Repair and replacement options are identified, documented and costed for customer approval according to workplace procedures 
Work area, replacement parts and bicycle are prepared for repair work 
Repair and overhaul activities are carried out according to workplace procedures, work plan, and safety and environmental requirements 
Required replacement parts are checked and fitted according to manufacturer specifications 
Repaired suspension system is checked and tested for correct operation according to manufacturer specifications 
Repaired suspension system is adjusted and aligned as required according to workplace procedures 
Results and quality issues are reported to authorised personnel as required 
Final inspection is made to ensure work meets workplace expectations and bicycle is presented ready for use 
Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored 
Tools and equipment are checked, reported if faulty, and stored according to workplace procedures 
Workplace documentation is processed according to workplace procedures 
Job requirements are determined from workplace instructions 
Manufacturer specifications, workplace procedures and other relevant technical information are accessed and interpreted 
Hazards associated with the work are identified and risks are managed 
Tools and equipment, including personal protective equipment (PPE), are selected and checked for serviceability 
Work is planned to avoid damage to bicycle, minimise waste and use time efficiently 
Bicycle suspension system is checked for faults and worn or damaged components using visual inspection methods and by comparing measurements against manufacturer specifications 
Repair and replacement options are identified, documented and costed for customer approval according to workplace procedures 
Work area, replacement parts and bicycle are prepared for repair work 
Repair and overhaul activities are carried out according to workplace procedures, work plan, and safety and environmental requirements 
Required replacement parts are checked and fitted according to manufacturer specifications 
Repaired suspension system is checked and tested for correct operation according to manufacturer specifications 
Repaired suspension system is adjusted and aligned as required according to workplace procedures 
Results and quality issues are reported to authorised personnel as required 
Final inspection is made to ensure work meets workplace expectations and bicycle is presented ready for use 
Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored 
Tools and equipment are checked, reported if faulty, and stored according to workplace procedures 
Workplace documentation is processed according to workplace procedures 

Forms

Assessment Cover Sheet

AURBTD004 - Repair and overhaul bicycle suspension systems
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:


Assessment Record Sheet

AURBTD004 - Repair and overhaul bicycle suspension systems

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: