This unit describes the performance outcomes required to install automotive air conditioning systems in vehicles and machinery for driver and passenger convenience and comfort. It involves preparing for the task, installing and testing the operation of automotive air conditioning systems, and completing workplace processes and documentation.
It applies to those working in the automotive service and repair industry. Air conditioning systems include those being installed in agricultural machinery, heavy commercial vehicles, light vehicles or mobile plant machinery.
Licensing requirements apply to this unit. Users are advised to check with the relevant regulatory authority. An Australian Refrigeration Council (ARCtick) Restricted Refrigerant Handling licence is required for those carrying out this work.
You may want to include more information here about the target group and the purpose of the assessments (eg formative, summative, recognition)
Evidence Required
List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.
Elements
Elements describe the essential outcomes.
Performance Criteria
Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold and italicised text is used, further information is detailed in the range of conditions section.
1. Prepare to install air conditioning system
1.1 Job requirements are determined according to workplace instructions
1.2 Installation information is sourced and interpreted
1.3 Installation options are considered and those most appropriate to the circumstances are selected
1.4 Hazards associated with the work are identified and risks are managed
1.5 Tools, equipment and materials are selected and checked for serviceability
2. Install air conditioning system components
2.1 Air conditioning system components are installed according to workplace procedures and safety and environmental requirements, and without causing damage to components and vehicle or machinery systems
2.2 Installation is visually checked prior to pressure testing and system charging
3. Charge air conditioning system with refrigerant and lubricating oil
3.1 System is pressure tested for leaks prior to being evacuated using approved methods and equipment
3.2 System is charged with appropriate refrigerant gas and lubricating oil according to manufacturer specifications, workplace procedures, and relevant industry code of practice
4. Test air conditioning system
4.1 Post-installation testing is carried out to ensure performance and operation comply with manufacturer specifications
4.2 Test results are reported according to workplace procedures
5. Complete work processes
5.1 Final inspection is made to ensure work is to workplace expectations and vehicle or machinery is presented ready for use
5.2 Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected
5.3 Tools and equipment are checked and stored and any faulty electrical equipment is identified, tagged and isolated according to workplace procedures
5.4 Workplace documentation, including ARCtick service decal sticker, is completed and processed according to workplace procedures
Before competency can be determined, individuals must demonstrate they can perform the following according to the standards defined in this unit’s elements, performance criteria, range of conditions and foundation skills:
install an air conditioning system in two different vehicles or machinery.
Individuals must be able to demonstrate knowledge of:
work health and safety (WHS) and occupational health and safety (OHS) requirements relating to installing air conditioning systems, including procedures for:
working with refrigerants at boiling point given risk of frostbite
working with system lubricants, including carcinogenic oils
handling flammable refrigerants and refrigerant recovery equipment
selecting and using personal protective equipment (PPE)
identifying and using fire safety equipment
environmental requirements, including procedures for preventing loss of refrigerant to the atmosphere.
methods for locating manufacturer specifications and workplace procedures, including safe operating procedures and current Australian automotive code of practice
requirements of Automotive code of practice: Control of refrigerant gases during manufacture, installation, servicing or de-commissioning of motor vehicle air conditioners
principal types of vehicle air conditioning systems, including:
piston, scroll and rotary vane compressors
electric compressors
variable displacement compressors
clutchless compressors
application, purpose and operation of air conditioning systems, including:
climate control
multi-zone systems
refrigerant types, operating pressures and suitable lubricating oils
techniques for reading and interpreting technical information, including:
refrigerant saturation temperatures in relation to ambient temperatures and changing levels of humidity
graphic symbols and diagrams
procedures for using and operating tools and equipment, including:
hand tools
manifold and gauge sets
refrigerant hoses and couplers
recovery units and vacuum pumps
electronic leak detector
nitrogen cylinder and regulator
digital vacuum gauge (vacrometer)
oil injector
infra-red thermometer (pyrometer)
electronic temperature probe
electronic scales
valve core removal or replacement tool
humidity detector (psychrometer)
multimeter
procedures for installing air conditioning systems and components, including:
techniques for reading and interpreting technical information, wiring diagrams and graphic symbols
methods of determining wiring and connection type and size for system
methods of determining placement of components on vehicle or machinery
methods of connecting system and components to existing electrical system without causing damage or problems, including:
selecting and soldering wires
selecting and crimping terminals
removing and replacing connectors
post-installation testing procedures, including:
validating effectiveness of installation, including checking for:
electrical connector mating
ambient temperature
centre vent temperature
condenser and suction line temperature
manifold gauge pressure readings
refrigerant leaks
procedures for completing workplace documentation, including ARCtick sticker.
Assessors must satisfy NVR/AQTF assessor requirements and hold an Australian Refrigerant Council (ARC) Refrigerant Handling licence.
Competency is to be assessed in the workplace or a simulated environment that accurately reflects performance in a real workplace setting.
Assessment must include direct observation of tasks.
Where assessment of competency includes third-party evidence, individuals must provide evidence that links them to the air conditioning systems that they have installed in vehicles or machinery, e.g. work orders.
Assessors must verify performance evidence through questioning on skills and knowledge to ensure correct interpretation and application.
The following resources must be made available:
automotive repair workplace or simulated workplace
workplace instructions
vehicle and machinery wiring specifications relevant to system and components being installed
manufacturer air conditioning system specifications
Australian automotive code of practice: Control of refrigerant gases during manufacture, installation, servicing or de-commissioning of motor vehicle air conditioners.
two different vehicles or machinery requiring installation of air conditioning systems
material necessary to install air conditioning system components
tools, equipment and materials appropriate for installing air conditioning system components, including:
manifold and gauge set
recovery unit
vacuum pump
electronic leak detector
nitrogen cylinder and regulator
digital vacuum gauge (vacrometer)
multimeter
electronic scales
oil injector
infra-red thermometer (pyrometer)
electronic temperature probe
valve core removal or replacement tool
humidity detector (psychrometer)
air conditioning gas appropriate to system being installed.
Submission Requirements
List each assessment task's title, type (eg project, observation/demonstration, essay, assingnment, checklist) and due date here
Assessment task 1: [title] Due date:
(add new lines for each of the assessment tasks)
Assessment Tasks
Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.
Elements
Elements describe the essential outcomes.
Performance Criteria
Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold and italicised text is used, further information is detailed in the range of conditions section.
1. Prepare to install air conditioning system
1.1 Job requirements are determined according to workplace instructions
1.2 Installation information is sourced and interpreted
1.3 Installation options are considered and those most appropriate to the circumstances are selected
1.4 Hazards associated with the work are identified and risks are managed
1.5 Tools, equipment and materials are selected and checked for serviceability
2. Install air conditioning system components
2.1 Air conditioning system components are installed according to workplace procedures and safety and environmental requirements, and without causing damage to components and vehicle or machinery systems
2.2 Installation is visually checked prior to pressure testing and system charging
3. Charge air conditioning system with refrigerant and lubricating oil
3.1 System is pressure tested for leaks prior to being evacuated using approved methods and equipment
3.2 System is charged with appropriate refrigerant gas and lubricating oil according to manufacturer specifications, workplace procedures, and relevant industry code of practice
4. Test air conditioning system
4.1 Post-installation testing is carried out to ensure performance and operation comply with manufacturer specifications
4.2 Test results are reported according to workplace procedures
5. Complete work processes
5.1 Final inspection is made to ensure work is to workplace expectations and vehicle or machinery is presented ready for use
5.2 Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected
5.3 Tools and equipment are checked and stored and any faulty electrical equipment is identified, tagged and isolated according to workplace procedures
5.4 Workplace documentation, including ARCtick service decal sticker, is completed and processed according to workplace procedures
This section specifies work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included. Bold italicised wording, if used in the performance criteria, is detailed below.
Installation informationmust include:
manufacturer specifications
installation fitting instructions
Australian automotive code of practice: Control of refrigerant gases during manufacture, installation, servicing or de-commissioning of motor vehicle air conditioners.
Installation options must include:
refrigerant types:
R134a
R1234yf
R290 and R600a blends
fluid levels:
refrigerant
lubricating oils
filter serviceability:
receiver dryer
cabin filter
O rings and seals
adjustments and operational testing
visual inspections and documentation.
Safety and environmental requirements must include:
work health and safety (WHS) and occupational health and safety (OHS) requirements, including procedures for:
working with refrigerants at boiling point given risk of frostbite
working with system lubricants, including carcinogenic oils
handling flammable refrigerants and refrigerant recovery equipment
selecting and using personal protective equipment (PPE)
identifying and using fire safety equipment
environmental requirements, including procedures for preventing loss of refrigerant to atmosphere.
ARCtick service decal sticker informationmust include:
name of the service organisation
ARCtick business authority number
quantity of refrigerant added
refrigerant and oil type
service date
technician’s name and licence number.
Before competency can be determined, individuals must demonstrate they can perform the following according to the standards defined in this unit’s elements, performance criteria, range of conditions and foundation skills:
install an air conditioning system in two different vehicles or machinery.
Individuals must be able to demonstrate knowledge of:
work health and safety (WHS) and occupational health and safety (OHS) requirements relating to installing air conditioning systems, including procedures for:
working with refrigerants at boiling point given risk of frostbite
working with system lubricants, including carcinogenic oils
handling flammable refrigerants and refrigerant recovery equipment
selecting and using personal protective equipment (PPE)
identifying and using fire safety equipment
environmental requirements, including procedures for preventing loss of refrigerant to the atmosphere.
methods for locating manufacturer specifications and workplace procedures, including safe operating procedures and current Australian automotive code of practice
requirements of Automotive code of practice: Control of refrigerant gases during manufacture, installation, servicing or de-commissioning of motor vehicle air conditioners
principal types of vehicle air conditioning systems, including:
piston, scroll and rotary vane compressors
electric compressors
variable displacement compressors
clutchless compressors
application, purpose and operation of air conditioning systems, including:
climate control
multi-zone systems
refrigerant types, operating pressures and suitable lubricating oils
techniques for reading and interpreting technical information, including:
refrigerant saturation temperatures in relation to ambient temperatures and changing levels of humidity
graphic symbols and diagrams
procedures for using and operating tools and equipment, including:
hand tools
manifold and gauge sets
refrigerant hoses and couplers
recovery units and vacuum pumps
electronic leak detector
nitrogen cylinder and regulator
digital vacuum gauge (vacrometer)
oil injector
infra-red thermometer (pyrometer)
electronic temperature probe
electronic scales
valve core removal or replacement tool
humidity detector (psychrometer)
multimeter
procedures for installing air conditioning systems and components, including:
techniques for reading and interpreting technical information, wiring diagrams and graphic symbols
methods of determining wiring and connection type and size for system
methods of determining placement of components on vehicle or machinery
methods of connecting system and components to existing electrical system without causing damage or problems, including:
selecting and soldering wires
selecting and crimping terminals
removing and replacing connectors
post-installation testing procedures, including:
validating effectiveness of installation, including checking for:
electrical connector mating
ambient temperature
centre vent temperature
condenser and suction line temperature
manifold gauge pressure readings
refrigerant leaks
procedures for completing workplace documentation, including ARCtick sticker.
Assessors must satisfy NVR/AQTF assessor requirements and hold an Australian Refrigerant Council (ARC) Refrigerant Handling licence.
Competency is to be assessed in the workplace or a simulated environment that accurately reflects performance in a real workplace setting.
Assessment must include direct observation of tasks.
Where assessment of competency includes third-party evidence, individuals must provide evidence that links them to the air conditioning systems that they have installed in vehicles or machinery, e.g. work orders.
Assessors must verify performance evidence through questioning on skills and knowledge to ensure correct interpretation and application.
The following resources must be made available:
automotive repair workplace or simulated workplace
workplace instructions
vehicle and machinery wiring specifications relevant to system and components being installed
manufacturer air conditioning system specifications
Australian automotive code of practice: Control of refrigerant gases during manufacture, installation, servicing or de-commissioning of motor vehicle air conditioners.
two different vehicles or machinery requiring installation of air conditioning systems
material necessary to install air conditioning system components
tools, equipment and materials appropriate for installing air conditioning system components, including:
manifold and gauge set
recovery unit
vacuum pump
electronic leak detector
nitrogen cylinder and regulator
digital vacuum gauge (vacrometer)
multimeter
electronic scales
oil injector
infra-red thermometer (pyrometer)
electronic temperature probe
valve core removal or replacement tool
humidity detector (psychrometer)
air conditioning gas appropriate to system being installed.
Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.
Observation Checklist
Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice
Yes
No
Comments/feedback
Job requirements are determined according to workplace instructions
Installation information is sourced and interpreted
Installation options are considered and those most appropriate to the circumstances are selected
Hazards associated with the work are identified and risks are managed
Tools, equipment and materials are selected and checked for serviceability
Air conditioning system components are installed according to workplace procedures and safety and environmental requirements, and without causing damage to components and vehicle or machinery systems
Installation is visually checked prior to pressure testing and system charging
System is pressure tested for leaks prior to being evacuated using approved methods and equipment
System is charged with appropriate refrigerant gas and lubricating oil according to manufacturer specifications, workplace procedures, and relevant industry code of practice
Post-installation testing is carried out to ensure performance and operation comply with manufacturer specifications
Test results are reported according to workplace procedures
Final inspection is made to ensure work is to workplace expectations and vehicle or machinery is presented ready for use
Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected
Tools and equipment are checked and stored and any faulty electrical equipment is identified, tagged and isolated according to workplace procedures
Workplace documentation, including ARCtick service decal sticker, is completed and processed according to workplace procedures
Job requirements are determined according to workplace instructions
Installation information is sourced and interpreted
Installation options are considered and those most appropriate to the circumstances are selected
Hazards associated with the work are identified and risks are managed
Tools, equipment and materials are selected and checked for serviceability
Air conditioning system components are installed according to workplace procedures and safety and environmental requirements, and without causing damage to components and vehicle or machinery systems
Installation is visually checked prior to pressure testing and system charging
System is pressure tested for leaks prior to being evacuated using approved methods and equipment
System is charged with appropriate refrigerant gas and lubricating oil according to manufacturer specifications, workplace procedures, and relevant industry code of practice
Post-installation testing is carried out to ensure performance and operation comply with manufacturer specifications
Test results are reported according to workplace procedures
Final inspection is made to ensure work is to workplace expectations and vehicle or machinery is presented ready for use
Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected
Tools and equipment are checked and stored and any faulty electrical equipment is identified, tagged and isolated according to workplace procedures
Workplace documentation, including ARCtick service decal sticker, is completed and processed according to workplace procedures
Forms
Assessment Cover Sheet
AURETU001 - Install air conditioning systems
Assessment task 1: [title]
Student name:
Student ID:
I declare that the assessment tasks submitted for this unit are my own work.
Student signature:
Result: Competent Not yet competent
Feedback to student
Assessor name:
Signature:
Date:
Assessment Record Sheet
AURETU001 - Install air conditioning systems
Student name:
Student ID:
Assessment task 1: [title] Result: Competent Not yet competent
(add lines for each task)
Feedback to student:
Overall assessment result: Competent Not yet competent