Assessor Resource

AURHTD004
Carry out heavy vehicle wheel alignment operations

Assessment tool

Version 1.0
Issue Date: April 2024


This unit describes the performance outcomes required to carry out heavy vehicle wheel alignment operations. It involves identifying and confirming work requirements, preparing for the work, carrying out pre-alignment inspection and wheel alignment, and completing workplace processes and documentation.

It applies to those working in the automotive service and repair industry. The wheel alignment operations include those of agricultural machinery, heavy commercial vehicles or mobile plant machinery. The unit does not apply to light vehicles, light commercial vehicles or motorcycles.

No licensing, legislative, regulatory or certification requirements apply to this unit at the time of publication.

You may want to include more information here about the target group and the purpose of the assessments (eg formative, summative, recognition)



Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

Elements

Elements describe the essential outcomes.

Performance Criteria

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold and italicised text is used, further information is detailed in the range of conditions section.

1. Carry out wheel alignment pre-checks

1.1 Job requirements are determined from workplace instructions

1.2 Alignment pre-check information is sourced and interpreted

1.3 Hazards associated with the work are identified and risks are managed

1.4 Alignment pre-checks of vehicle wheels, steering and suspension condition are carried out according to manufacturer specifications, workplace procedures and safety requirements

1.5 Faults are identified and reported according to workplace procedures as necessary

2. Carry out vehicle wheel alignment activities

2.1 Vehicle wheel alignment specifications are sourced and interpreted

2.2 Wheel alignment measuring equipment is connected to vehicle according to manufacturer specifications and workplace procedures

2.3 Wheel alignment is carried out without causing damage to components or systems, and readings are recorded

2.4 Corrective adjustments are carried out according to workplace procedures and safety requirements, and within manufacturer specifications

2.5 Wheel alignment is re-checked to confirm accuracy of adjustments

2.6 Post-adjustment wheel alignment readings are recorded and reported according to workplace procedures

3. Complete work process

3.1 Final inspection is made to ensure work is to workplace expectations and vehicle is presented ready for use

3.2 Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected

3.3 Tools and equipment are checked and stored according to workplace procedures

3.4 Workplace documentation is processed according to workplace procedures

Before competency can be determined, individuals must demonstrate they can perform the following according to the standard defined in this unit’s elements, performance criteria, range of conditions and foundation skills:

align the wheels on at least three different heavy vehicles, in which the work must involve measuring, recording and adjusting the following angles to manufacturer specifications:

camber

caster

king pin inclination (KPI)

toe (toe-in and toe-out)

toe-out on turns.

Individuals must be able to demonstrate knowledge of:

work health and safety (WHS) and occupational health and safety (OHS) requirements relating to heavy vehicle wheel alignment operations, including procedures for raising and supporting heavy vehicles or machinery

application, purpose and operating principles of steering geometry and wheel alignment angles, including:

Ackermann principle of steering

camber

caster

KPI

toe-in and toe-out

toe-out on turns

steering axis inclination

two wheel and twin four wheel steer

vehicle pre-alignment inspection procedures, including:

analysing tyre wear

inflating tyre

adjusting wheel bearing

inspecting steering and suspension

determining wheel run-out

determining vehicle height

checking chassis and axle alignment

wheel alignment equipment types, application and operation

procedures for measuring and adjusting steering angles, including:

camber

caster

toe-in and toe-out

toe-out on turns

post-wheel alignment testing procedures for heavy vehicles.

Assessors must satisfy NVR/AQTF assessor requirements.

Competency is to be assessed in the workplace or a simulated environment that accurately reflects performance in a real workplace setting.

Assessment must include direct observation of tasks.

Where assessment of competency includes third-party evidence, individuals must provide evidence that links them to the heavy vehicle wheel alignments that they have carried out, e.g. repair orders.

Assessors must verify performance evidence through questioning on skills and knowledge to ensure correct interpretation and application.

The following resources must be made available:

automotive repair workplace or simulated workplace

workplace instructions

manufacturer wheel alignment specifications

three different heavy vehicles requiring wheel alignment

wheel alignment equipment for heavy vehicles

tools, equipment and materials appropriate for carrying out wheel alignment operations on heavy vehicles.


Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assingnment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)


Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

Elements

Elements describe the essential outcomes.

Performance Criteria

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold and italicised text is used, further information is detailed in the range of conditions section.

1. Carry out wheel alignment pre-checks

1.1 Job requirements are determined from workplace instructions

1.2 Alignment pre-check information is sourced and interpreted

1.3 Hazards associated with the work are identified and risks are managed

1.4 Alignment pre-checks of vehicle wheels, steering and suspension condition are carried out according to manufacturer specifications, workplace procedures and safety requirements

1.5 Faults are identified and reported according to workplace procedures as necessary

2. Carry out vehicle wheel alignment activities

2.1 Vehicle wheel alignment specifications are sourced and interpreted

2.2 Wheel alignment measuring equipment is connected to vehicle according to manufacturer specifications and workplace procedures

2.3 Wheel alignment is carried out without causing damage to components or systems, and readings are recorded

2.4 Corrective adjustments are carried out according to workplace procedures and safety requirements, and within manufacturer specifications

2.5 Wheel alignment is re-checked to confirm accuracy of adjustments

2.6 Post-adjustment wheel alignment readings are recorded and reported according to workplace procedures

3. Complete work process

3.1 Final inspection is made to ensure work is to workplace expectations and vehicle is presented ready for use

3.2 Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected

3.3 Tools and equipment are checked and stored according to workplace procedures

3.4 Workplace documentation is processed according to workplace procedures

This section specifies work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included. Bold italicised wording, if used in the performance criteria, is detailed below.

Safety requirements mustinclude:

work health and safety (WHS), occupational health and safety (OHS) requirements, including procedures for raising and supporting heavy vehicles or machinery.

Before competency can be determined, individuals must demonstrate they can perform the following according to the standard defined in this unit’s elements, performance criteria, range of conditions and foundation skills:

align the wheels on at least three different heavy vehicles, in which the work must involve measuring, recording and adjusting the following angles to manufacturer specifications:

camber

caster

king pin inclination (KPI)

toe (toe-in and toe-out)

toe-out on turns.

Individuals must be able to demonstrate knowledge of:

work health and safety (WHS) and occupational health and safety (OHS) requirements relating to heavy vehicle wheel alignment operations, including procedures for raising and supporting heavy vehicles or machinery

application, purpose and operating principles of steering geometry and wheel alignment angles, including:

Ackermann principle of steering

camber

caster

KPI

toe-in and toe-out

toe-out on turns

steering axis inclination

two wheel and twin four wheel steer

vehicle pre-alignment inspection procedures, including:

analysing tyre wear

inflating tyre

adjusting wheel bearing

inspecting steering and suspension

determining wheel run-out

determining vehicle height

checking chassis and axle alignment

wheel alignment equipment types, application and operation

procedures for measuring and adjusting steering angles, including:

camber

caster

toe-in and toe-out

toe-out on turns

post-wheel alignment testing procedures for heavy vehicles.

Assessors must satisfy NVR/AQTF assessor requirements.

Competency is to be assessed in the workplace or a simulated environment that accurately reflects performance in a real workplace setting.

Assessment must include direct observation of tasks.

Where assessment of competency includes third-party evidence, individuals must provide evidence that links them to the heavy vehicle wheel alignments that they have carried out, e.g. repair orders.

Assessors must verify performance evidence through questioning on skills and knowledge to ensure correct interpretation and application.

The following resources must be made available:

automotive repair workplace or simulated workplace

workplace instructions

manufacturer wheel alignment specifications

three different heavy vehicles requiring wheel alignment

wheel alignment equipment for heavy vehicles

tools, equipment and materials appropriate for carrying out wheel alignment operations on heavy vehicles.

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Job requirements are determined from workplace instructions 
Alignment pre-check information is sourced and interpreted 
Hazards associated with the work are identified and risks are managed 
Alignment pre-checks of vehicle wheels, steering and suspension condition are carried out according to manufacturer specifications, workplace procedures and safety requirements 
Faults are identified and reported according to workplace procedures as necessary 
Vehicle wheel alignment specifications are sourced and interpreted 
Wheel alignment measuring equipment is connected to vehicle according to manufacturer specifications and workplace procedures 
Wheel alignment is carried out without causing damage to components or systems, and readings are recorded 
Corrective adjustments are carried out according to workplace procedures and safety requirements, and within manufacturer specifications 
Wheel alignment is re-checked to confirm accuracy of adjustments 
Post-adjustment wheel alignment readings are recorded and reported according to workplace procedures 
Final inspection is made to ensure work is to workplace expectations and vehicle is presented ready for use 
Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected 
Tools and equipment are checked and stored according to workplace procedures 
Workplace documentation is processed according to workplace procedures 
Job requirements are determined from workplace instructions 
Alignment pre-check information is sourced and interpreted 
Hazards associated with the work are identified and risks are managed 
Alignment pre-checks of vehicle wheels, steering and suspension condition are carried out according to manufacturer specifications, workplace procedures and safety requirements 
Faults are identified and reported according to workplace procedures as necessary 
Vehicle wheel alignment specifications are sourced and interpreted 
Wheel alignment measuring equipment is connected to vehicle according to manufacturer specifications and workplace procedures 
Wheel alignment is carried out without causing damage to components or systems, and readings are recorded 
Corrective adjustments are carried out according to workplace procedures and safety requirements, and within manufacturer specifications 
Wheel alignment is re-checked to confirm accuracy of adjustments 
Post-adjustment wheel alignment readings are recorded and reported according to workplace procedures 
Final inspection is made to ensure work is to workplace expectations and vehicle is presented ready for use 
Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected 
Tools and equipment are checked and stored according to workplace procedures 
Workplace documentation is processed according to workplace procedures 

Forms

Assessment Cover Sheet

AURHTD004 - Carry out heavy vehicle wheel alignment operations
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:


Assessment Record Sheet

AURHTD004 - Carry out heavy vehicle wheel alignment operations

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: