Assessor Resource

AURKTJ002
Remove, inspect and fit earthmoving and off-the-road wheel and rim assemblies

Assessment tool

Version 1.0
Issue Date: April 2024


This unit describes the performance outcomes required to remove, inspect and fit earthmoving and off-the-road (OTR) wheel and rim assemblies and fasteners.

It applies to those who fit wheel assemblies and rim assemblies of not less than 600 mm (24 inches) nominal diameter.

Licensing, legislative, regulatory or certification requirements may apply to this unit in some jurisdictions. Users are advised to check with the relevant regulatory authority.

You may want to include more information here about the target group and the purpose of the assessments (eg formative, summative, recognition)


Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

ELEMENTS

PERFORMANCE CRITERIA

1. Prepare to remove wheel and rim assembly from a vehicle

1.1 Australian standards for earthmoving and OTR wheel and rim assemblies, workplace procedures and safety requirements are identified and interpreted

1.2 Site and task hazards are identified and control measures determined

1.3 Wheel and rim assembly to be removed is identified

1.4 Wheel and rim assembly is cleaned and visually inspected to assess potential health and safety threats according to workplace procedures

1.5 Tools and equipment are selected and checked according to manufacturer instructions and workplace procedures

2. Control risk

2.1 Hazardous conditions in work environment are identified and controlled

2.2 Hazardous wheel and rim assembly conditions are identified and controlled

3. Remove wheel and rim assembly from vehicle

3.1 Vehicle is raised and supported according to Australian standards and workplace procedures

3.2 Tyre is deflated according to Australian standards and workplace procedures

3.3 Wheel and rim assembly is removed according to manufacturer instructions and workplace procedures

4. Inspect wheel and rim assembly, mounting surfaces and fasteners

4.1 Wheel and rim assembly is cleaned and visually inspected according to Australian standards and workplace procedures

4.2 Mounting components and fasteners are visually inspected according to manufacturer instructions and workplace procedures

4.3 Findings are recorded and reported according to Australian standards and workplace procedures

5. Fit wheel and rim assembly

5.1 Wheel and rim assembly is checked and confirmed prior to fastening

5.2 Wheel and rim assembly is fitted using handling equipment according to Australian standards and workplace procedures

5.3 Wheel and rim assembly positioning and alignment are checked prior to fastening

5.41 Wheel and rim assembly tightening sequence and torque settings are applied according to Australian standards and workplace procedures

6. Inflate tyre

6.1 Tyre inflation safety procedures are identified and applied prior to inflating tyre

6.2 Tyre is inflated according to Australian standards and workplace procedures

6.3 Tyre, wheel and rim assembly are monitored during inflation according to Australian standards and workplace procedures

7. Complete work processes

7.1 Vehicle is lowered according to Australian standards and workplace procedures

7.2 Wheel fastener torque settings are re-checked according to Australian standards and workplace procedures

7.3 Wheel and rim assembly clearances are checked

7.4 Final inspection is made to ensure work is to workplace requirements

7.5 Tools and equipment are checked and stored according to workplace procedures, or tagged and reported where necessary

7.6 Workplace documentation is completed and processed according to workplace procedures

Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assingnment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)

Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

ELEMENTS

PERFORMANCE CRITERIA

1. Prepare to remove wheel and rim assembly from a vehicle

1.1 Australian standards for earthmoving and OTR wheel and rim assemblies, workplace procedures and safety requirements are identified and interpreted

1.2 Site and task hazards are identified and control measures determined

1.3 Wheel and rim assembly to be removed is identified

1.4 Wheel and rim assembly is cleaned and visually inspected to assess potential health and safety threats according to workplace procedures

1.5 Tools and equipment are selected and checked according to manufacturer instructions and workplace procedures

2. Control risk

2.1 Hazardous conditions in work environment are identified and controlled

2.2 Hazardous wheel and rim assembly conditions are identified and controlled

3. Remove wheel and rim assembly from vehicle

3.1 Vehicle is raised and supported according to Australian standards and workplace procedures

3.2 Tyre is deflated according to Australian standards and workplace procedures

3.3 Wheel and rim assembly is removed according to manufacturer instructions and workplace procedures

4. Inspect wheel and rim assembly, mounting surfaces and fasteners

4.1 Wheel and rim assembly is cleaned and visually inspected according to Australian standards and workplace procedures

4.2 Mounting components and fasteners are visually inspected according to manufacturer instructions and workplace procedures

4.3 Findings are recorded and reported according to Australian standards and workplace procedures

5. Fit wheel and rim assembly

5.1 Wheel and rim assembly is checked and confirmed prior to fastening

5.2 Wheel and rim assembly is fitted using handling equipment according to Australian standards and workplace procedures

5.3 Wheel and rim assembly positioning and alignment are checked prior to fastening

5.41 Wheel and rim assembly tightening sequence and torque settings are applied according to Australian standards and workplace procedures

6. Inflate tyre

6.1 Tyre inflation safety procedures are identified and applied prior to inflating tyre

6.2 Tyre is inflated according to Australian standards and workplace procedures

6.3 Tyre, wheel and rim assembly are monitored during inflation according to Australian standards and workplace procedures

7. Complete work processes

7.1 Vehicle is lowered according to Australian standards and workplace procedures

7.2 Wheel fastener torque settings are re-checked according to Australian standards and workplace procedures

7.3 Wheel and rim assembly clearances are checked

7.4 Final inspection is made to ensure work is to workplace requirements

7.5 Tools and equipment are checked and stored according to workplace procedures, or tagged and reported where necessary

7.6 Workplace documentation is completed and processed according to workplace procedures

This section specifies work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included. Bold italicised wording, if used in the performance criteria, is detailed below.

Safety requirements must include:

those prescribed under Australian standards, OHS and WHS Acts and regulations, and workplace policies and procedures

hazard control

manual-handling techniques

personal protective clothing and equipment

use of tools and equipment

working with dangerous or toxic substances:

chemicals

compressed air

nitrogen gas

polyurethane resin (PUR) tyre fill

tyre additive.

Wheel and rim assembly must include:

one piece wheel and rim

rim or hub-mounted multi-piece rim

rim or hub-mounted split rim

safety lock rim

split rim

tyre and rim

tyre and rim mounted to a hub.

Tools and equipment must include:

bead breakers

cranes

earthmoving and OTR tyre handlers

forklifts

grab trucks

hand tools

inflation and deflation tools

integrated tool handlers

jacks

lifting equipment

lock ring catcher

mufflers

pneumatic tools

power tools

soft face hammers

support stands

torque tools

tyre levers

wire brushes.

Hazardous conditions must include:

changing and unstable ground conditions

dust

hard, soft or uneven ground conditions

line of fire

noise

standard or non-standard heavy rims

traffic

variable weather conditions

working in or around other machinery.

Work environment must include:

day and night

indoors and outdoors

interaction of work personnel

workshop or work site.

Hazardous wheel and rim assembly conditions must include:

blocked or damaged valves

cracks

corrosion

cuts and damage

distortion

dislodged components

expired scheduled testing date

heat damage

leakage

mechanical damage

structural damage

tyre defects

under- or over-inflated tyre

valve gear

wear

wheel and rim component defects.

Mounting components and fasteners must include:

adaptor rings

bolts

cleats

nuts

reducers

spacer bands

studs

washers

wedge bands

wedges.

Checked and confirmed must include:

component compatibility

wheel and rim component serviceability

correct assembly of wheel and rim assembly.

Workplace documentation must include:

job safety analysis

risk assessment

tyre change documentation.

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Australian standards for earthmoving and OTR wheel and rim assemblies, workplace procedures and work health and safety (WHS) requirements are identified and interpreted 
Site and task hazards are identified, and control measures determined 
Wheel and rim assembly to be removed is identified 
Wheel and rim assembly is cleaned and visually inspected to assess potential health and safety threats according to workplace procedures 
Tools and equipment are selected and checked according to manufacturer instructions and workplace procedures 
Hazardous conditions in work environment are identified and controlled 
Hazardous wheel and rim assembly conditions are identified and controlled 
Vehicle is raised and supported according to Australian standards and workplace procedures 
Tyre is deflated according to Australian standards and workplace procedures 
Wheel and rim assembly is removed according to manufacturer instructions and workplace procedures 
Wheel and rim assembly is cleaned and visually inspected according to Australian standards and workplace procedures 
Mounting components and fasteners are visually inspected according to manufacturer instructions and workplace procedures 
Findings are recorded and reported according to Australian standards and workplace procedures 
Wheel and rim assembly is checked and confirmed prior to fastening 
Wheel and rim assembly is fitted using handling equipment according to Australian standards and workplace procedures 
Wheel and rim assembly positioning and alignment are checked prior to fastening 
Wheel and rim assembly tightening sequence and torque settings are applied according to Australian standards and workplace procedures 
Tyre inflation safety procedures are identified and applied prior to inflating tyre 
Tyre is inflated according to Australian standards and workplace procedures 
Tyre, wheel and rim assembly are monitored during inflation according to Australian standards and workplace procedures 
Vehicle is lowered according to Australian standards and workplace procedures 
Wheel fastener torque settings are re-checked according to Australian standards and workplace procedures 
Wheel and rim assembly clearances are checked 
Final inspection is made to ensure work is to workplace requirements 
Tools and equipment are checked and stored according to workplace procedures 
Workplace documentation is completed and processed according to workplace procedures 

Forms

Assessment Cover Sheet

AURKTJ002 - Remove, inspect and fit earthmoving and off-the-road wheel and rim assemblies
Assessment task 1: [title]

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I declare that the assessment tasks submitted for this unit are my own work.

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Result: Competent Not yet competent

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Assessment Record Sheet

AURKTJ002 - Remove, inspect and fit earthmoving and off-the-road wheel and rim assemblies

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

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Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

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