This unit describes the performance outcomes required to test engines using a dynamometer. The engines being tested may be in a vehicle or stand alone. It involves preparing for the task, selecting the correct test procedure, carrying out testing, analysing test results, and completing workplace processes and documentation. It involves setting up and conducting dynamometer tests on engines, and logging, analysing and reporting the test data in order to maximise engine performance.
It applies to those working in the motor sport industry.
No licensing, legislative, regulatory or certification requirements apply to this unit at the time of publication.
You may want to include more information here about the target group and the purpose of the assessments (eg formative, summative, recognition)
Evidence Required
List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.
Elements
Elements describe the essential outcomes.
Performance Criteria
Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold and italicised text is used, further information is detailed in the range of conditions section.
1. Prepare for dynamometer operation
1.1 Job requirements are determined from test information
1.2 Dynamometer is checked for calibration and serviceability according to manufacturer and workplace procedures
1.3 Tools, equipment and materials are selected and checked for serviceability
1.4 Hazards associated with the work are identified and risks are managed according to safety and environmental requirements
1.5 Engine or vehicle is checked prior to testing according to manufacturer and workplace procedures
1.6 Engine or vehicle connections to dynamometer are checked and secured according to manufacturer, workplace and safety procedures
2. Conduct dynamometer testing
2.1 Appropriate load and run sequence and test parameters are determined, including run-in period for new engines
2.2 Selected dynamometer testing sequence is carried out according to manufacturer and team procedures and safety requirements, and data is documented
2.3 Correction factors are calculated and applied to data
3. Analyse test results
3.1 Dynamometer test data is analysed and conclusions are drawn about condition and performance of engine and associated systems according to manufacturer specifications and workplace procedures
3.2 Findings are reported based on dynamometer data, including recommendations for engine configuration and/or modifications to improve performance, according to workplace procedures
3.3 Recommended engine modifications are tested on dynamometer according to manufacturer and workplace procedures and safety requirements, and data is documented
3.4 Data is presented to team members according to workplace procedures
4. Complete work processes
4.1 Dynamometer shutdown procedure is carried out according to manufacturer and workplace procedures and safety requirements
4.2 Engine is disconnected from dynamometer according to manufacturer and workplace procedures
4.3 Dynamometer and associated equipment are checked and maintained according to workplace procedures
4.4 Tools and equipment are checked and stored according to workplace procedures
4.5 Workplace documentation, including dynamometer test results, are processed according to workplace procedures
Before competency can be determined, individuals must demonstrate they can perform the following according to the standards defined in this unit’s elements, performance criteria, range of conditions and foundation skills:
carry out dynamometer testing on two different engines.
Individuals must be able to demonstrate knowledge of:
work health and safety (WHS) and occupational health and safety (OHS) requirements relating to testing engines using a dynamometer, including procedures for:
connecting and securing engines to dynamometers
dealing with exhaust gases from engines
dealing with high levels of noise
environmental requirements, including procedures for trapping, storing and disposing of fluids released during engine testing
application, purpose and operation of engine dynamometers, including associated hardware and software
engine and chassis dynamometer testing procedures, including:
dynamometer preparation procedures
engine connection and securing procedures
vehicle connection and securing procedures
test environment correction factors
dynamometer data interpretation and analysis
operator dynamometer maintenance procedures
engine performance and dynamometer terminology.
Assessors must satisfy NVR/AQTF assessor requirements.
Competency is to be assessed in the workplace or a simulated environment that accurately reflects performance in a real workplace setting.
Assessment must include direct observation of tasks.
Where assessment of competency includes third-party evidence, individuals must provide evidence that links them to the engines that they have tested using a dynamometer, e.g. repair orders.
Assessors must verify performance evidence through questioning on skills and knowledge to ensure correct interpretation and application.
The following resources must be made available:
automotive repair workplace or simulated workplace
workplace instructions
two different engines requiring testing using a dynamometer
engine or chassis dynamometer
tools and equipment appropriate for connecting, securing and disconnecting engines to dynamometers.
Submission Requirements
List each assessment task's title, type (eg project, observation/demonstration, essay, assingnment, checklist) and due date here
Assessment task 1: [title] Due date:
(add new lines for each of the assessment tasks)
Assessment Tasks
Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.
Elements
Elements describe the essential outcomes.
Performance Criteria
Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold and italicised text is used, further information is detailed in the range of conditions section.
1. Prepare for dynamometer operation
1.1 Job requirements are determined from test information
1.2 Dynamometer is checked for calibration and serviceability according to manufacturer and workplace procedures
1.3 Tools, equipment and materials are selected and checked for serviceability
1.4 Hazards associated with the work are identified and risks are managed according to safety and environmental requirements
1.5 Engine or vehicle is checked prior to testing according to manufacturer and workplace procedures
1.6 Engine or vehicle connections to dynamometer are checked and secured according to manufacturer, workplace and safety procedures
2. Conduct dynamometer testing
2.1 Appropriate load and run sequence and test parameters are determined, including run-in period for new engines
2.2 Selected dynamometer testing sequence is carried out according to manufacturer and team procedures and safety requirements, and data is documented
2.3 Correction factors are calculated and applied to data
3. Analyse test results
3.1 Dynamometer test data is analysed and conclusions are drawn about condition and performance of engine and associated systems according to manufacturer specifications and workplace procedures
3.2 Findings are reported based on dynamometer data, including recommendations for engine configuration and/or modifications to improve performance, according to workplace procedures
3.3 Recommended engine modifications are tested on dynamometer according to manufacturer and workplace procedures and safety requirements, and data is documented
3.4 Data is presented to team members according to workplace procedures
4. Complete work processes
4.1 Dynamometer shutdown procedure is carried out according to manufacturer and workplace procedures and safety requirements
4.2 Engine is disconnected from dynamometer according to manufacturer and workplace procedures
4.3 Dynamometer and associated equipment are checked and maintained according to workplace procedures
4.4 Tools and equipment are checked and stored according to workplace procedures
4.5 Workplace documentation, including dynamometer test results, are processed according to workplace procedures
This section specifies work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included. Bold italicised wording, if used in the performance criteria, is detailed below.
Test information must include:
workplace instructions
category regulations and component supplier specifications, including allowable quality, materials, equipment and specifications.
Safety and environmental requirements must include:
work health and safety (WHS) and occupational health and safety (OHS) requirements, including procedures for:
connecting and securing engines to dynamometers
dealing with exhaust gases from engines
dealing with high levels of noise
environmental requirements, including procedures for trapping, storing and disposing of fluids released during engine testing.
Checking of engine or vehicle must include:
engine oil level and condition
cooling system condition and coolant level
exhaust extraction system connection
drive shaft condition and connection.
Before competency can be determined, individuals must demonstrate they can perform the following according to the standards defined in this unit’s elements, performance criteria, range of conditions and foundation skills:
carry out dynamometer testing on two different engines.
Individuals must be able to demonstrate knowledge of:
work health and safety (WHS) and occupational health and safety (OHS) requirements relating to testing engines using a dynamometer, including procedures for:
connecting and securing engines to dynamometers
dealing with exhaust gases from engines
dealing with high levels of noise
environmental requirements, including procedures for trapping, storing and disposing of fluids released during engine testing
application, purpose and operation of engine dynamometers, including associated hardware and software
engine and chassis dynamometer testing procedures, including:
dynamometer preparation procedures
engine connection and securing procedures
vehicle connection and securing procedures
test environment correction factors
dynamometer data interpretation and analysis
operator dynamometer maintenance procedures
engine performance and dynamometer terminology.
Assessors must satisfy NVR/AQTF assessor requirements.
Competency is to be assessed in the workplace or a simulated environment that accurately reflects performance in a real workplace setting.
Assessment must include direct observation of tasks.
Where assessment of competency includes third-party evidence, individuals must provide evidence that links them to the engines that they have tested using a dynamometer, e.g. repair orders.
Assessors must verify performance evidence through questioning on skills and knowledge to ensure correct interpretation and application.
The following resources must be made available:
automotive repair workplace or simulated workplace
workplace instructions
two different engines requiring testing using a dynamometer
engine or chassis dynamometer
tools and equipment appropriate for connecting, securing and disconnecting engines to dynamometers.
Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.
Observation Checklist
Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice
Yes
No
Comments/feedback
Job requirements are determined from test information
Dynamometer is checked for calibration and serviceability according to manufacturer and workplace procedures
Tools, equipment and materials are selected and checked for serviceability
Hazards associated with the work are identified and risks are managed according to safety and environmental requirements
Engine or vehicle is checked prior to testing according to manufacturer and workplace procedures
Engine or vehicle connections to dynamometer are checked and secured according to manufacturer, workplace and safety procedures
Appropriate load and run sequence and test parameters are determined, including run-in period for new engines
Selected dynamometer testing sequence is carried out according to manufacturer and team procedures and safety requirements, and data is documented
Correction factors are calculated and applied to data
Dynamometer test data is analysed and conclusions are drawn about condition and performance of engine and associated systems according to manufacturer specifications and workplace procedures
Findings are reported based on dynamometer data, including recommendations for engine configuration and/or modifications to improve performance, according to workplace procedures
Recommended engine modifications are tested on dynamometer according to manufacturer and workplace procedures and safety requirements, and data is documented
Data is presented to team members according to workplace procedures
Dynamometer shutdown procedure is carried out according to manufacturer and workplace procedures and safety requirements
Engine is disconnected from dynamometer according to manufacturer and workplace procedures
Dynamometer and associated equipment are checked and maintained according to workplace procedures
Tools and equipment are checked and stored according to workplace procedures
Workplace documentation, including dynamometer test results, are processed according to workplace procedures
Job requirements are determined from test information
Dynamometer is checked for calibration and serviceability according to manufacturer and workplace procedures
Tools, equipment and materials are selected and checked for serviceability
Hazards associated with the work are identified and risks are managed according to safety and environmental requirements
Engine or vehicle is checked prior to testing according to manufacturer and workplace procedures
Engine or vehicle connections to dynamometer are checked and secured according to manufacturer, workplace and safety procedures
Appropriate load and run sequence and test parameters are determined, including run-in period for new engines
Selected dynamometer testing sequence is carried out according to manufacturer and team procedures and safety requirements, and data is documented
Correction factors are calculated and applied to data
Dynamometer test data is analysed and conclusions are drawn about condition and performance of engine and associated systems according to manufacturer specifications and workplace procedures
Findings are reported based on dynamometer data, including recommendations for engine configuration and/or modifications to improve performance, according to workplace procedures
Recommended engine modifications are tested on dynamometer according to manufacturer and workplace procedures and safety requirements, and data is documented
Data is presented to team members according to workplace procedures
Dynamometer shutdown procedure is carried out according to manufacturer and workplace procedures and safety requirements
Engine is disconnected from dynamometer according to manufacturer and workplace procedures
Dynamometer and associated equipment are checked and maintained according to workplace procedures
Tools and equipment are checked and stored according to workplace procedures
Workplace documentation, including dynamometer test results, are processed according to workplace procedures
Forms
Assessment Cover Sheet
AURMTE001 - Test engines using a dynamometer
Assessment task 1: [title]
Student name:
Student ID:
I declare that the assessment tasks submitted for this unit are my own work.
Student signature:
Result: Competent Not yet competent
Feedback to student
Assessor name:
Signature:
Date:
Assessment Record Sheet
AURMTE001 - Test engines using a dynamometer
Student name:
Student ID:
Assessment task 1: [title] Result: Competent Not yet competent
(add lines for each task)
Feedback to student:
Overall assessment result: Competent Not yet competent