Assessor Resource

AURPTA011
Diagnose and repair pumping systems

Assessment tool

Version 1.0
Issue Date: April 2024


This unit describes the performance outcomes required to diagnose and repair faults in the pumping systems of outdoor power equipment according to manufacturer specifications. It involves preparing for the task, selecting the correct diagnostic procedure, carrying out the diagnosis and the repair, performing post-repair testing, and completing workplace processes and documentation.

It applies to those working in the automotive service and repair industry. The pumping systems are those of outdoor power equipment and include:

centrifugal pumps used for firefighting, irrigation and water transfer

diaphragm pumps used in orchard spraying

high pressure piston pumps used for pressure cleaners

No licensing, legislative, regulatory or certification requirements apply to this unit at the time of publication.

You may want to include more information here about the target group and the purpose of the assessments (eg formative, summative, recognition)



Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

Elements

Elements describe the essential outcomes.

Performance Criteria

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold and italicised text is used, further information is detailed in the range of conditions section.

1. Prepare to diagnose and repair outdoor power equipment pumping system

1.1 Job requirements are determined from workplace instructions

1.2 Diagnostic information is sourced and interpreted

1.3 Diagnostic options are analysed and those most appropriate to the circumstances are selected

1.4 Hazards associated with the work are identified and risks are managed

1.5 Diagnostic tools and equipment are selected and checked for serviceability

2. Diagnose pumping system

2.1 Diagnostic tests are carried out according to manufacturer specifications, workplace procedures and safety requirements

2.2 Faults are identified from diagnostic test results and causes of faults are determined

2.3 Diagnosis findings, including recommendations for necessary repairs or adjustments, are reported according to workplace procedures

2.4 Obtain authorisation to proceed according to workplace procedures

3. Repair pumping system

3.1 Repair information is sourced and interpreted

3.2 Repair options are analysed and those most appropriate to the circumstances are selected

3.3 Repair tools, equipment and materials are selected and checked

3.4 Repairs and component replacements and adjustments are carried out according to manufacturer specifications, workplace procedures and safety requirements, and without causing damage to components or systems

3.5 Post-repair testing is carried out according to workplace procedures to confirm fault rectification, and any further problems detected as having been introduced during the repair process are rectified

4. Complete work processes

4.1 Final inspection is made to ensure work is to workplace expectations and system is presented ready for use, including protective guards, cowlings and safety features

4.2 Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected

4.3 Tools and equipment are checked and stored according to workplace procedures

4.4 Workplace documentation is processed according to workplace procedures

Before competency can be determined, individuals must demonstrate they can perform the following according to the standards defined in this unit’s elements, performance criteria, range of conditions and foundation skills:

diagnose and repair a fault in the following three pumping systems:

one centrifugal pumping system

one high pressure piston pumping system

one diaphragm pumping system.

Individuals must be able to demonstrate knowledge of:

work health and safety (WHS) and occupational health and safety (OHS) requirements relating to diagnosing and repairing pumping systems, including procedures for:

starting and operating pumping systems

working with exhaust fume hazards

working with 240 volt equipment

operating principles of positive and non-positive displacement pumping systems and associated components

application, purpose and operation of the following pumping systems and components, including:

centrifugal pumps used for firefighting, irrigation and water transfer

high pressure piston pumps used in pressure cleaners

diaphragm pumps used in orchard spraying

types of lubricants, and associated application and methods of lubrication

diagnostic testing procedures for pumping systems, including:

testing system for pressure, suction and discharge

isolating faults, including internal and external leakage

repair procedures for pumping systems, including:

dismantling, inspecting and evaluating, replacing and adjusting the following pumping system components:

filters and strainers

hose and pipe fittings and attachments

overload devices

protective guards and cowlings

handle assembly

lubrication systems

drive systems

mounting brackets and frame

assembling pumping system and completing operational tests

post-repair testing procedures for pumping systems.

Assessors must satisfy NVR/AQTF assessor requirements.

Competency is to be assessed in the workplace or a simulated environment that accurately reflects performance in a real workplace setting.

Assessment must include direct observation of tasks.

Where assessment of competency includes third-party evidence, individuals must provide evidence that links them to the pumping systems that they have worked on, e.g. repair orders.

Assessors must verify performance evidence through questioning on skills and knowledge to ensure correct interpretation and application.

The following resources must be made available:

automotive repair workplace or simulated workplace

workplace instructions

manufacturer specifications for pumping systems

area for safely testing pumping systems

pressure gauge

three pumping systems specified in the performance evidence with faults

tools, equipment and materials appropriate for diagnosing and repairing pumping systems.


Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assingnment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)


Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

Elements

Elements describe the essential outcomes.

Performance Criteria

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold and italicised text is used, further information is detailed in the range of conditions section.

1. Prepare to diagnose and repair outdoor power equipment pumping system

1.1 Job requirements are determined from workplace instructions

1.2 Diagnostic information is sourced and interpreted

1.3 Diagnostic options are analysed and those most appropriate to the circumstances are selected

1.4 Hazards associated with the work are identified and risks are managed

1.5 Diagnostic tools and equipment are selected and checked for serviceability

2. Diagnose pumping system

2.1 Diagnostic tests are carried out according to manufacturer specifications, workplace procedures and safety requirements

2.2 Faults are identified from diagnostic test results and causes of faults are determined

2.3 Diagnosis findings, including recommendations for necessary repairs or adjustments, are reported according to workplace procedures

2.4 Obtain authorisation to proceed according to workplace procedures

3. Repair pumping system

3.1 Repair information is sourced and interpreted

3.2 Repair options are analysed and those most appropriate to the circumstances are selected

3.3 Repair tools, equipment and materials are selected and checked

3.4 Repairs and component replacements and adjustments are carried out according to manufacturer specifications, workplace procedures and safety requirements, and without causing damage to components or systems

3.5 Post-repair testing is carried out according to workplace procedures to confirm fault rectification, and any further problems detected as having been introduced during the repair process are rectified

4. Complete work processes

4.1 Final inspection is made to ensure work is to workplace expectations and system is presented ready for use, including protective guards, cowlings and safety features

4.2 Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected

4.3 Tools and equipment are checked and stored according to workplace procedures

4.4 Workplace documentation is processed according to workplace procedures

This section specifies work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included. Bold italicised wording, if used in the performance criteria, is detailed below.

Diagnostic information must include procedures relating to:

isolating faults, including internal and external leakage

dismantling, inspecting and evaluating pumping system components

testing pumping system for pressure, suction and discharge.

Safety requirements must include:

work health and safety (WHS) and occupational health and safety (OHS) requirements, including procedures for:

starting and operating pumping systems

working with exhaust fume hazards

working with 240 volt equipment.

Post-repair testing must include:

running pumping system and checking operation against manufacturer specifications, workplace procedures, and safety and environmental requirements

making final adjustments and re-testing as required.

Before competency can be determined, individuals must demonstrate they can perform the following according to the standards defined in this unit’s elements, performance criteria, range of conditions and foundation skills:

diagnose and repair a fault in the following three pumping systems:

one centrifugal pumping system

one high pressure piston pumping system

one diaphragm pumping system.

Individuals must be able to demonstrate knowledge of:

work health and safety (WHS) and occupational health and safety (OHS) requirements relating to diagnosing and repairing pumping systems, including procedures for:

starting and operating pumping systems

working with exhaust fume hazards

working with 240 volt equipment

operating principles of positive and non-positive displacement pumping systems and associated components

application, purpose and operation of the following pumping systems and components, including:

centrifugal pumps used for firefighting, irrigation and water transfer

high pressure piston pumps used in pressure cleaners

diaphragm pumps used in orchard spraying

types of lubricants, and associated application and methods of lubrication

diagnostic testing procedures for pumping systems, including:

testing system for pressure, suction and discharge

isolating faults, including internal and external leakage

repair procedures for pumping systems, including:

dismantling, inspecting and evaluating, replacing and adjusting the following pumping system components:

filters and strainers

hose and pipe fittings and attachments

overload devices

protective guards and cowlings

handle assembly

lubrication systems

drive systems

mounting brackets and frame

assembling pumping system and completing operational tests

post-repair testing procedures for pumping systems.

Assessors must satisfy NVR/AQTF assessor requirements.

Competency is to be assessed in the workplace or a simulated environment that accurately reflects performance in a real workplace setting.

Assessment must include direct observation of tasks.

Where assessment of competency includes third-party evidence, individuals must provide evidence that links them to the pumping systems that they have worked on, e.g. repair orders.

Assessors must verify performance evidence through questioning on skills and knowledge to ensure correct interpretation and application.

The following resources must be made available:

automotive repair workplace or simulated workplace

workplace instructions

manufacturer specifications for pumping systems

area for safely testing pumping systems

pressure gauge

three pumping systems specified in the performance evidence with faults

tools, equipment and materials appropriate for diagnosing and repairing pumping systems.

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Job requirements are determined from workplace instructions 
Diagnostic information is sourced and interpreted 
Diagnostic options are analysed and those most appropriate to the circumstances are selected 
Hazards associated with the work are identified and risks are managed 
Diagnostic tools and equipment are selected and checked for serviceability 
Diagnostic tests are carried out according to manufacturer specifications, workplace procedures and safety requirements 
Faults are identified from diagnostic test results and causes of faults are determined 
Diagnosis findings, including recommendations for necessary repairs or adjustments, are reported according to workplace procedures 
Obtain authorisation to proceed according to workplace procedures 
Repair information is sourced and interpreted 
Repair options are analysed and those most appropriate to the circumstances are selected 
Repair tools, equipment and materials are selected and checked 
Repairs and component replacements and adjustments are carried out according to manufacturer specifications, workplace procedures and safety requirements, and without causing damage to components or systems 
Post-repair testing is carried out according to workplace procedures to confirm fault rectification, and any further problems detected as having been introduced during the repair process are rectified 
Final inspection is made to ensure work is to workplace expectations and system is presented ready for use, including protective guards, cowlings and safety features 
Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected 
Tools and equipment are checked and stored according to workplace procedures 
Workplace documentation is processed according to workplace procedures 
Job requirements are determined from workplace instructions 
Diagnostic information is sourced and interpreted 
Diagnostic options are analysed and those most appropriate to the circumstances are selected 
Hazards associated with the work are identified and risks are managed 
Diagnostic tools and equipment are selected and checked for serviceability 
Diagnostic tests are carried out according to manufacturer specifications, workplace procedures and safety requirements 
Faults are identified from diagnostic test results and causes of faults are determined 
Diagnosis findings, including recommendations for necessary repairs or adjustments, are reported according to workplace procedures 
Obtain authorisation to proceed according to workplace procedures 
Repair information is sourced and interpreted 
Repair options are analysed and those most appropriate to the circumstances are selected 
Repair tools, equipment and materials are selected and checked 
Repairs and component replacements and adjustments are carried out according to manufacturer specifications, workplace procedures and safety requirements, and without causing damage to components or systems 
Post-repair testing is carried out according to workplace procedures to confirm fault rectification, and any further problems detected as having been introduced during the repair process are rectified 
Final inspection is made to ensure work is to workplace expectations and system is presented ready for use, including protective guards, cowlings and safety features 
Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected 
Tools and equipment are checked and stored according to workplace procedures 
Workplace documentation is processed according to workplace procedures 

Forms

Assessment Cover Sheet

AURPTA011 - Diagnose and repair pumping systems
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

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Assessment Record Sheet

AURPTA011 - Diagnose and repair pumping systems

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

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Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

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