Assessor Resource

AURT316171A
Service and rectify faults in lift assisted suspension systems

Assessment tool

Version 1.0
Issue Date: April 2024


The unit includes identification and confirmation of work requirement, preparation for work, inspection and servicing of systems, rectification of system faults, final testing of the system and completion of work finalisation processes including clean-up and documentation.

Work involves servicing various types of lift assisted suspension systems and rectifying faults identified during the servicing procedures.

The unit applies to all types of lift assisted suspension systems fitted to light vehicles which may include 4WD and light commercial vehicles.

Work requires individuals to demonstrate judgment and problem-solving skills in managing work activities and contributing to a productive team environment.

Work is carried out in accordance with award.

This unit covers the competence required to carry out specific servicing procedures and to locate and rectify faults in various types of lift assisted suspension systems.

You may want to include more information here about the target group and the purpose of the assessments (eg formative, summative, recognition)

Employability Skills

This unit contains employability skills.




Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.

Overview of assessment

Critical aspects for assessment and evidence required to demonstrate competency in this unit

It is essential that competence is fully observed and there is ability to transfer competence to changing circumstances and to respond to unusual situations in the critical aspects of:

observing safety procedures and requirements

communicating effectively with others involved or affected by the work

selection methods and techniques appropriate to the circumstances

completing preparatory activity in a systematic manner

completing fault diagnosis and analysis

completing servicing and fault rectification procedures to workplace and manufacturer/component supplier requirements

completing work within workplace timeframes

presentation of equipment to customer in compliance with workplace requirements

correctly completing job documentation

Context of, and specific resources for assessment

Application of competence is to be assessed in the workplace or simulated worksite

Assessment is to occur using standard and authorised work practices, safety requirements and environmental constraints

Assessment is to comply with regulatory requirements including specified Australian Standards

The following resources should be made available:

workplace location or simulated workplace

materials relevant to servicing and rectification of faults in lift assisted suspension systems

equipment, hand and power tools appropriate to servicing and rectification of faults in lift assisted suspension systems

activities covering mandatory task requirements

specifications and work instructions

Method of assessment

Assessment must satisfy the endorsed assessment guidelines of the automotive industry's RS&R Training Package

Assessment methods must confirm consistency and accuracy of performance together with application of underpinning knowledge

Assessment must be by direct observation of tasks, with questioning on underpinning knowledge and it must also reinforce the integration of key competencies

Assessment may be applied under project related conditions and require evidence of process

Assessment must confirm a reasonable inference that competence is able not only to be satisfied under the particular circumstance, but is able to be transferred to other circumstances

It is preferable that assessment reflects a process rather than an event and occurs over a period of time to cover varying quality circumstances. Evidence of performance may be provided by customers, team leaders/members or other persons subject to agreed authentication arrangements

Competence in this unit may be assessed in conjunction with other functional units which together form part of the holistic work role

Guidance information for assessment


Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assingnment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)


Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

Required skills

collecting information from a variety of sources to ensure the major component can be serviced to achieve the manufacturer/component supplier intent

discussing job card requirements and vehicle symptoms with the customer

following up fault diagnosis outcomes, which may also require ongoing consultation with the customer to confirm a course of repair action

servicing and fault rectification procedures need to be followed in a set order as specified in workshop manuals and other technical publications to achieve a serviceable outcome within efficient timeframes

the servicing of components requires cooperative working arrangements with colleagues and supervision relating to sharing of specialist equipment, sharing of technical knowledge and the procurement of spare parts

establishing safe and effective work processes which anticipate and/or resolve problems and downtime, to systematically develop solutions to avoid or minimise reworking and avoid wastage

using mathematical ideas and techniques to correctly calculate time, assess tolerances, apply measurements, calculate material requirements and establish quality checks

using workplace technology related to the servicing and rectification of faults in lift assisted suspension systems, including the use of specialist tools, measuring equipment, computerised technology and communication devices and the reporting/recording of results

Required knowledge

A working knowledge of:

OH&S and environmental regulations/requirements, equipment, material and personal safety requirements

principles of operation relating to various types of hydraulic and pneumatic lift assisted suspension systems

construction and operation of major components

system testing procedures

servicing procedures

road-testing techniques

fault diagnostic methods and procedures

methods of accessing and interpreting manufacturer/ component supplier specification charts

enterprise procedures for reporting system faults and material defects

safe methods of using lubricants and sealants

methods and techniques for using specific precision measuring tools

methods of using and interpreting results from specific test equipment

enterprise and customer documentation

work organisation and planning processes

enterprise quality processes

The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.

Lift assisted suspension systems

Types of lift assisted suspension systems may include hydraulic and pneumatic

Road test programs

Types of road test programs may include off-road terrain, highway, city and proving ground facilities

Test procedures

Types of test procedures to confirm fault rectification may include shock absorber testing

OH&S

OH&S requirements are to be in accordance with legislation/regulations/codes of practice and enterprise safety policies and procedures. This may include protective clothing and equipment, use of tools and equipment, workplace environment and safety, handling of materials, use of fire fighting equipment, enterprise first aid, hazard control and hazardous materials and substances

Personal protective equipment

Personal protective equipment is to include that prescribed under legislation/regulations/codes of practice and workplace policies and practices

Safe operating procedures

Safe operating procedures are to include, but are not limited to operational risk assessment and treatments associated with vehicular movement, toxic substances, electrical safety, machinery movement and operation, manual and mechanical lifting and shifting, working in proximity to others and site visitors

Emergency procedures

Emergency procedures related to this unit are to include, but may not limited to emergency shutdown and stopping of equipment, extinguishing fires, enterprise first aid requirements and site evacuation

Environmental requirements

Environmental requirements are to include, but are not limited to waste management, noise, dust and clean-up management

Quality requirements

Quality requirements are to include, but are not limited to regulations including Australian Standards, internal enterprise quality policy and standards and enterprise operations and procedures

Statutory/regulatory authorities

Statutory/regulatory authorities may include Federal, State/Territory and local authorities administering acts, regulations and codes of practice

Tooling and equipment

Tooling and equipment may include hand tooling, meters, gauges, load testing devices, computerised diagnostic equipment and shock absorber testers

Materials

Materials may include spare parts, lubricants, fluids and cleaning materials

Communications

Communications are to include, but are not limited to verbal and visual instructions and fault reporting and may include site specific instructions, written instructions, plans or instructions related to job/task, telephones and pagers

Information/documents

Sources of information/documents may include:

verbal or written and graphical instructions, signage, work schedules/plans/specifications, work bulletins, memos, material safety data sheets and diagrams or sketches

safe work procedures related to the servicing and rectification of faults in lift assisted suspension systems

regulatory/legislative requirements pertaining to automotive industry including Australian Design Rules

engineer's design specifications and instructions

organisation work specifications and requirements

instructions issued by authorised enterprise or external personnel

Australian Standards

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Work instructions are used to determine job requirements including method, process and equipment 
Job specifications are read and interpreted 
OH&S requirements, including personal safety needs, are observed throughout the work activity 
Equipment and tooling are identified and checked for safe and effective operation 
Procedures are determined to minimise task time 
Service information is accessed and interpreted prior to commencing servicing procedures 
Current status and previous fault history of lift assisted suspension system is determined in conjunction with customer 
Current status of lift assisted suspension system is confirmed through a road test program 
Lift assisted suspension system is serviced in accordance with manufacturer/component supplier specifications and enterprise procedures 
Fluids and lubricants are used in accordance with OH&S and manufacturer/component supplier specifications 
Used fluids and lubricants are disposed of according to enterprise and OH&S procedures 
Road test results are interpreted to verify system fault diagnosis 
The customer is notified of fault(s) which are discussed to obtain agreement to carry out work 
Faulty components are removed and replaced with approved replacement parts in accordance with workplace procedures and customer requirements 
Faulty components are disposed of in accordance with workplace procedures and warranty requirements 
System adjustments are completed relevant to components replaced 
Test procedures are carried out to confirm rectification of system faults 
Outcomes of rectification work are explained to the satisfaction of the customer to enable invoicing/ documentation to be completed 
Documentation is completed in accordance with workplace/ customer requirements 
Material that can be reused is collected and stored 
Waste and scrap is removed following workplace procedure 
Equipment and work area are cleaned and inspected for serviceable condition in accordance with workplace procedures 
Unserviceable equipment is tagged and faults identified in accordance with workplace requirements 
Operator maintenance is completed in accordance with manufacturer/component supplier specifications and workplace procedures 
Tooling and equipment is maintained in accordance with workplace procedures 

Forms

Assessment Cover Sheet

AURT316171A - Service and rectify faults in lift assisted suspension systems
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:


Assessment Record Sheet

AURT316171A - Service and rectify faults in lift assisted suspension systems

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: