Assessor Resource

CPCCJN2002A
Prepare for off-site manufacturing process

Assessment tool

Version 1.0
Issue Date: December 2018


This unit of competency supports the achievement of skills and knowledge to prepare for the off-site manufacturing process, which may include working with others and as a member of a team.

This unit specifies the outcomes required to prepare material for the manufacturing process and assemble components to form manufactured units.

You may want to include more information here about the target group and the purpose of the assessments (eg formative, summative, recognition)

Prerequisites

CPCCOHS2001A

Apply OHS requirements, policies and procedures in the construction industry


Co-Requisites

Nil


Employability Skills

This unit contains employability skills.




Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.

Overview of assessment

This unit of competency could be assessed in the workplace or a close simulation of the workplace environment, provided that simulated or project-based assessment techniques fully replicate construction workplace conditions, materials, activities, responsibilities and procedures.

Critical aspects for assessment and evidence required to demonstrate competency in this unit

A person who demonstrates competency in this unit must be able to prepare materials and components for manufacture and assembly of at least one of the manufactured units or products listed in the range statement, providing evidence of the ability to:

comply with OHS regulations applicable to workplace operations

comply with organisational policies and procedures, including quality assurance requirements within the context of preparation of materials

indicate a clear understanding of construction requirements of maximum and minimum dimension standards and governing authority, where applicable

adopt and use sound techniques to identify material requirements, including allowances for joints

indicate a clear understanding of joining methods and method of assembly of unit

select and use appropriate processes, tools and equipment to carry out tasks

demonstrate sound techniques in the selection and handling of material for components

demonstrate sound techniques in handling and storing materials to ensure surfaces and edges are protected

demonstrate sound and safe techniques to prepare material for manufacturing process

communicate with others to ensure safe and effective workplace operations.

Context of and specific resources for assessment

This competency is to be assessed using standard and authorised work practices, safety requirements and environmental constraints.

Assessment of essential underpinning knowledge will usually be conducted in an off-site context.

Assessment is to comply with relevant regulatory or Australian standards' requirements.

Resource implications for assessment include:

work area appropriate to task

working drawings and specifications relevant to task

procedure documents appropriate to manufacturing processes

tools, plant and equipment relevant to manufacture process

materials appropriate to proposed project activity.

Reasonable adjustments for people with disabilities must be made to assessment processes where required. This could include access to modified equipment and other physical resources, and the provision of appropriate assessment support.

Method of assessment

Assessment methods must:

satisfy the endorsed Assessment Guidelines of the Construction, Plumbing and Services Training Package

include direct observation of tasks in real or simulated work conditions, with questioning to confirm the ability to consistently identify and correctly interpret the essential underpinning knowledge required for practical application

reinforce the integration of employability skills with workplace tasks and job roles

confirm a reasonable inference that competency is not only verified under the particular assessment circumstance, but is able to be transferred to other circumstances and environments.

Validity and sufficiency of evidence requires that:

competency will need to be demonstrated over a period of time reflecting the scope of the role and practical requirements of the workplace

where the assessment is part of a structured learning experience the evidence collected must relate to a number of performances assessed at different points in time and separated by further learning and practice with a decision on competency only taken at the point when the assessor has complete confidence in the person's demonstrated ability and applied knowledge

all assessment that is part of a structured learning experience must include a combination of direct, indirect and supplementary evidence.

Assessment processes and techniques should, as far as is practical, take into account the language, literacy and numeracy capacity of the candidate in relation to the competency being assessed.

Supplementary evidence of competency may be obtained from relevant authenticated documentation from third parties, such as existing supervisors, team leaders or specialist training staff.


Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assingnment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)


Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

Required skills

Required skills for this unit are:

ability to recognise procedures, respond to change and contribute to workplace responsibilities, such as current work site environmental or sustainability frameworks or management systems

communication skills to:

enable clear and direct communication, using questioning to identify and confirm requirements, share information, listen and understand

follow instructions

read and interpret drawings

use and interpret non-verbal communication

use language and concepts appropriate to cultural differences

innovation skills to select appropriate tools and equipment, respond to workplace challenges and put ideas into action

numeracy skills to apply measurements

planning and organisational skills to identify requirements, apply relevant resources and sequence tasks

problem solving skills to recognise and take action to rectify minor faults and problems

teamwork skills to be able to work with others to action tasks and relate to people from a range of cultural, social, ethnic backgrounds and with varying physical and mental abilities.

Required knowledge

Required knowledge for this unit is:

Building Code of Australia (BCA) and relevant Australian standards (e.g. AS1657 Fixed platforms, walkways, stairways and ladders - Design, construction and installation)

construction materials and their characteristics

fasteners and fixings relevant to unit assembly processes

interpretation of workshop drawings and specifications

job safety analysis (JSA) and safe work method statements

measurement and calculation processes relevant to manufacturing work

types and uses of static machines

types of adhesives relevant to unit assembly processes

types of construction material and component manufacturing processes

workplace and safety requirements.

The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.

Information includes:

diagrams or sketches

instructions issued by authorised organisational or external personnel

manufacturer specifications and instructions, where specified

MSDS

memos

regulatory and legislative requirements pertaining preparing for an off-site manufacturing process

relevant Australian standards

safe work procedures relating to preparing for an off-site manufacturing process

signage

verbal, written and graphical instructions

work bulletins

work schedules, plans and specifications.

Planning and preparation include:

assessment of conditions and hazards

determination of work requirements and safety plans and policies

equipment defect identification

work site inspection.

Safety (OHS) is to be in accordance with state and territory legislation and regulations and project safety plan and may include:

emergency procedures, including extinguishing fires, organisational first aid requirements and evacuation

hazard control

hazardous materials and substances

organisational first aid

PPE prescribed under legislation, regulations and workplace policies and practices

safe operating procedures, including the conduct of operational risk assessment and treatments associated with:

concealed services (water, power and gas)

lighting

restricted access barriers

traffic control

work site visitors and the public

working at heights

working in confined spaces

working in proximity to others

use of firefighting equipment

use of lifting equipment

use of machines

use of tools and equipment

workplace environmental requirements and safety.

Tools and equipment include:

angle grinders

bevels

bolt-cutters

buzzers

circular saws

compressors

docking saws

drop saws

guillotines

hammers

measuring tapes

metal cutting saws

overhead/pendant cranes and forklifts

squares

thicknessers

trolleys

wire cutters.

Quality requirements include:

control of handling procedures

cutting and dressing procedures

quality of materials

relevant regulations, including:

AS 1657 Fixed platforms, walkways, stairways and ladders - Design, construction and installation

internal company quality policy and standards

manufacturer specifications where specified

workplace operations and procedures

use and maintenance of equipment

workplace operations and procedures.

Materials include:

aluminium

laminated material

medium density fibreboard (MDF)

metallic and non-metallic materials

plastic with solid core

plywood

timber

veneered particleboard and sheeting.

Environmental requirements include:

clean-up management

dust and noise

stormwater protection

waste management.

Statutory and regulatory authority includes:

federal, state and local authorities administering applicable Acts, regulations and codes of practice.

Fixings and fasteners include:

nail plates

nails

nuts and bolts

screws.

Preparation techniques include:

cutting to length

dressing to dimensional size

marking for identification

ripping to size

stacking.

Component parts include:

balusters

bearers

handrailing

joists

multiple railing

newels

risers

strings

treads.

Manufactured units or products include:

doors

fitments

prefabricated framework

shopfronts

stairs

windows.

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Work instructions and operational details are obtained using relevant information, confirmed and applied for planning and preparation purposes. 
Safety (OHS) requirements are followed in accordance with safety plans and policies. 
Signage and barricade requirements are identified and implemented. 
Tools and equipment selected to carry out tasks are consistent with job requirements, checked for serviceability and any faults are rectified or reported prior to commencement. 
Material quantity requirements are calculated in accordance with plans, specifications and quality requirements. 
Materials appropriate to the work application are identified, obtained, prepared, safely handled and located ready for use. 
Environmental requirements are identified for the project in accordance with environmental plans and statutory and regulatory authority requirements, and are applied. 
Materials are identified and selected as suitable for off-site production of components. 
Fixings and fasteners, adhesives and sealants are identified and selected appropriate to manufacturing process and are used to manufacturer specifications and material safety data sheets (MSDS) data. 
Material acquisition and preparation techniques are identified and used as appropriate. 
Types of component parts are identified from working drawings and specifications. 
Terminology and dimension limitations specified by standards governing design are referenced and able to be identified. 
Processes are identified for manufacture, assembly and joining techniques and components. 
Space requirements for preparation of manufactured units or products are identified and located. 
Component parts are acquired and checked for accuracy, quality and suitability according to plans, drawings and specification. 
Assembling process is identified according to sequential order of events. 
Typical common faults in product and/or process problems and appropriate remedial actions are identified according to set workplace operating procedures. 
Unused materials are recycled or returned to store. 
Tools, equipment and plant are cleaned, maintained and stored and work area is cleaned and waste disposed of safely. 
Packaging/handling technique and methods of protecting material edge and surface are used. 

Forms

Assessment Cover Sheet

CPCCJN2002A - Prepare for off-site manufacturing process
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:


Assessment Record Sheet

CPCCJN2002A - Prepare for off-site manufacturing process

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: