DEFSIM004 - Fault find and repair simulator motion and control loading systems assessment tool

Assessor Resource

DEFSIM004
Fault find and repair simulator motion and control loading systems

Assessment tool

Version 1.0
Issue Date: April 2024

This unit describes the knowledge and skills required to conduct fault finding and repairs to the simulator motion and control loading systems. This includes analysing fault reports, identifying and rectifying faults, conducting functional tests and the documentation and certification processes. In the context of this unit, simulators are used to replicate land, air, sea and undersea systems to facilitate training and development. Simulator motion system are mechanical/electric and/or mechanical/hydraulic.

Simulator control loading systems includeelectric and hydraulic.

This unit was developed in a Defence environment but may be relevant to others who work in this field. This unit applies to those working in fault finding and repairing simulator motion and/or control loading systems and was developed for technicians who work in this field.

The skills and knowledge described in this unit must be applied within the legislative, regulatory and policy environment in which they are carried out. Organisational policies and procedures must be consulted and adhered to, particularly those relating to WHS, fault finding and repairing the simulator motion and/or control loading systems.

Those undertaking this unit would work independently, or as part of a team, with minimal supervision, while performing complex tasks, including complex problem solving, in a limited range of contexts. They would use discretion and judgement and take responsibility for the quality of their outputs.

No licensing, legislative or certification requirements apply to this unit at the time of publication.

You may want to include more information here about the target group and the purpose of the assessments (eg formative, summative, recognition)

Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

ELEMENTS	PERFORMANCE CRITERIA
Elements describe the essential outcomes	Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold italicised text is used, further information is detailed in the range of conditions section.
1. Receive and analyse fault report	1.1 Receive and analyse simulator motion and/or control loading system fault report. 1.2 Identify and select appropriate fault finding method(s) that will apply across the range of simulator motion and/or control loading systems. 1.3 Prepare the simulator motion and/or control loading system for fault finding.
2. Identify and find fault	2.1 Apply fault finding method(s). 2.2 Identify and analyse fault indicators. 2.3 Identify the simulator motion and/or control loading system fault. 2.4 Confirm that the fault is the one initially reported.
3. Repair fault	3.1 Identify and confirm cause of fault. 3.2 Identify and confirm repair method. 3.3 Complete simulator motion and/or control loading system repair. 3.4 Conduct post repair safety check. 3.5 Restart simulator motion and/or control loading system.
4. Conduct functional test	4.1 Test simulator motion and/or control loading systems to ensure operational integrity. 4.2 Confirm operational parameters.
5. Finalise repair process	5.1 Finalise simulator motion and/or control loading systemrepair reports including a detailed synopsis of the fault and the repair process and any certification requirements. 5.2 Report the operational status of the simulator motion and/or control loading system.

Evidence required to demonstrate competence must satisfy all of the requirements of the elements and performance criteria. If not otherwise specified the candidate must demonstrate evidence of performance of the following on at least one occasion.

undertaking research and analysis related to simulator motion and control loading systems

following logical, complex fault finding techniques

using measuring instruments including thermal array recorders and calibrated pressure gauges

applying simulator motion and control loading systems repair methodologies

using tools including hydraulic flushing faucets, motion specialist tool kits and inflation kits for hydraulic accumulators

following configuration management processes

using appropriate information technology and software including proprietary motion control loading system calibration software and general online diagnostic tool software

identifying, reviewing and analysing information that may impact on the simulator motion and control loading systems fault finding

conducting simulator motion and control loading systems functional testing

negotiating and communicating effectively with key stakeholders

Evidence required to demonstrate competence must satisfy all of the requirements of the elements and performance criteria. If not otherwise specified the depth of knowledge demonstrated must be appropriate to the job context of the candidate.

operational capabilities and limitations of the relevant simulator

operational capabilities and limitations of the relevant simulator motion and/or control loading systems

simulator operating modules comprising the simulator system being worked on

fault indicators related to the simulator motion and control loading systems being worked on

repair methodologies related to the simulator motion and control loading systems being worked on

legislative and regulatory requirements related to the simulator motion and control loading systems being worked on

organisational policy and procedures related to the relevant simulator motion and/or control loading systems

configuration management related to the simulator motion and control loading systems being worked on

product knowledge related to systems and/or equipment in service

Competency should be assessed in an actual workplace or in a simulated environment, with access to equipment and infrastructure appropriate to the outcome. Competency should be demonstrated over time to ensure the candidate is assessed across a variety of situations.

Assessors must satisfy the NVR/AQTF mandatory competency requirements for assessors.

Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assingnment, checklist) and due date here

Assessment task 1: [title] Due date:

(add new lines for each of the assessment tasks)

Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

ELEMENTS	PERFORMANCE CRITERIA
Elements describe the essential outcomes	Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold italicised text is used, further information is detailed in the range of conditions section.
1. Receive and analyse fault report	1.1 Receive and analyse simulator motion and/or control loading system fault report. 1.2 Identify and select appropriate fault finding method(s) that will apply across the range of simulator motion and/or control loading systems. 1.3 Prepare the simulator motion and/or control loading system for fault finding.
2. Identify and find fault	2.1 Apply fault finding method(s). 2.2 Identify and analyse fault indicators. 2.3 Identify the simulator motion and/or control loading system fault. 2.4 Confirm that the fault is the one initially reported.
3. Repair fault	3.1 Identify and confirm cause of fault. 3.2 Identify and confirm repair method. 3.3 Complete simulator motion and/or control loading system repair. 3.4 Conduct post repair safety check. 3.5 Restart simulator motion and/or control loading system.
4. Conduct functional test	4.1 Test simulator motion and/or control loading systems to ensure operational integrity. 4.2 Confirm operational parameters.
5. Finalise repair process	5.1 Finalise simulator motion and/or control loading systemrepair reports including a detailed synopsis of the fault and the repair process and any certification requirements. 5.2 Report the operational status of the simulator motion and/or control loading system.