Assessor Resource

FPICOT3211B
Maintain sawdoctoring tools

Assessment tool

Version 1.0
Issue Date: April 2024


The unit involves maintaining sawdoctoring tools in a forest products factory setting

The skills and knowledge required for competent workplace performance are to be used within the scope of the person's job and authority

This unit describes the outcomes required to assess tool wear and the need to recondition straight edges and tension guides using grinders or other enterprise-accepted reconditioning methods

General workplace legislative and regulatory requirements apply to this unit; however there are no specific licensing or certification requirements at the time of publication

This unit replaces FPICOT3211A Maintain sawdoctoring tools

You may want to include more information here about the target group and the purpose of the assessments (eg formative, summative, recognition)

Prerequisites

Not Applicable


Employability Skills

This unit contains employability skills




Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.

Overview of assessment

A person who demonstrates competency in this unit must be able to provide evidence that they can safely and efficiently maintain sawdoctoring tools according to organisational requirements

Critical aspects for assessment and evidence required to demonstrate competency in this unit

The evidence required to demonstrate competency in this unit must be relevant to, and satisfy, all of the requirements of the elements of this unit and include demonstration of:

following applicable commonwealth, state or territory legislative and regulatory requirements and codes of practice relevant to maintaining sawdoctoring tools

following organisational policies and procedures relevant to maintaining sawdoctoring tools

maintaining sawdoctoring tools in line with prescribed organisational requirements

Context of and specific resources for assessment

Competency is to be assessed in the workplace or realistically simulated workplace

Assessment is to occur under standard and authorised work practices, safety requirements and environmental constraints

Assessment of required knowledge, other than confirmatory questions, will usually be conducted in an off-site context

Assessment is to follow relevant regulatory or Australian Standards requirements

The following resources should be made available:

workplace location or simulated workplace

materials and equipment relevant to undertaking work applicable to this unit

specifications and work instructions

Method of assessment

Assessment must satisfy the endorsed Assessment Guidelines of the FPI11 Training Package

Assessment methods must confirm consistency and accuracy of performance (over time and in a range of workplace relevant contexts) together with application of required knowledge

Assessment must be by direct observation of tasks, with questioning on required knowledge and it must also reinforce the integration of employability skills

Assessment methods must confirm the ability to access and correctly interpret and apply the required knowledge

Assessment may be applied under project-related conditions (real or simulated) and require evidence of process

Assessment must confirm a reasonable inference that competency is able not only to be satisfied under the particular circumstance, but is able to be transferred to other circumstances

Assessment may be in conjunction with assessment of other units of competency

The assessment environment should not disadvantage the candidate

Assessment practices should take into account any relevant language or cultural issues related to Aboriginality, gender or language backgrounds other than English

Where the participant has a disability, reasonable adjustment may be applied during assessment

Language and literacy demands of the assessment task should not be higher than those of the work role


Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assingnment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)


Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

This describes the essential skills and knowledge and their level required for this unit.

Required skills

Technical skills sufficient to use and maintain relevant tools, machinery and equipment; efficiently and safely maintain sawdoctoring tools

Communication skills sufficient to use appropriate communication and interpersonal techniques with colleagues and others

Literacy skills sufficient to record and report workplace information; maintain documentation

Numeracy skills sufficient to measure, estimate and calculate time required to complete a task

Problem solving skills sufficient to identify problems and equipment faults; demonstrate appropriate response procedures

Required knowledge

Applicable commonwealth, state or territory legislation, regulations, standards, codes of practice and established safe practices relevant to the full range of processes for maintaining sawdoctoring tools

Environmental protection requirements, including the safe disposal of waste material, the minimisation of carbon emissions, and the cleaning of plant, tools and equipment

Organisational and site standards, requirements, policies and procedures for maintaining sawdoctoring tools

Environmental risks and hazards

Using energy effectively and efficiently

Characteristics of sawdoctoring tools

Grinding procedures

Tolerances, speeds and feeds

Established communication channels and protocols

Problem identification and resolution strategies, and common fault finding techniques

Types of tools and equipment, and procedures for their safe use and maintenance

Appropriate mathematical procedures for estimating and measuring, including calculating time to complete tasks

Procedures for recording and reporting workplace information

The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.

OHS requirements:

are to be in line with applicable commonwealth, state or territory legislation and regulations, and organisational safety policies and procedures, and may include:

personal protective equipment and clothing

safety equipment

first aid equipment

fire fighting equipment

hazard and risk control

fatigue management

elimination of hazardous materials and substances

safe forest practices, including required actions relating to forest fire

manual handling including shifting, lifting and carrying

Environmental requirements may include:

legislation

organisational policies and procedures

workplace practices

Legislative requirements:

are to be in line with applicable commonwealth, state or territory legislation, regulations, certification requirements and codes of practice and may include:

award and enterprise agreements

industrial relations

Australian Standards

confidentiality and privacy

OHS

the environment

equal opportunity

anti-discrimination

relevant industry codes of practice

duty of care

Organisational requirements may include:

legal

organisational and site guidelines

policies and procedures relating to own role and responsibility

quality assurance

procedural manuals

quality and continuous improvement processes and standards

OHS, emergency and evacuation procedures

ethical standards

recording and reporting requirements

equipment use, maintenance and storage requirements

environmental management requirements (waste minimisation and disposal, recycling and re-use guidelines)

Work order is to include:

instructions for the reconditioning of sawdoctoring tools

and may also include:

instructions for the environmental monitoring of work and procedures

environmental care requirements relevant to the work

Appropriate personnel may include:

supervisors

suppliers

clients

colleagues

managers

Equipment is to include:

grinders and grinding attachments

straight edges

feeler gauges

templates

hand files

oil stones

vernier callipers

micrometers

Communication may include:

verbal and non-verbal language

constructive feedback

active listening

questioning to clarify and confirm understanding

use of positive, confident and cooperative language

use of language and concepts appropriate to individual social and cultural differences

control of tone of voice

Straight edge may include:

checking level and flatness of saw blades

machine alignment

alignment of mechanical parts

timber

any other surface required to be flat or level

Grinder may include:

bench and pedestal grinders with holding, clamping or profiling attachments

automatic feed

Tolerance

is the enterprise-accepted curvature of the radius on tension gauges and ratio to perfect flatness and straightness from 0 degrees for both tension gauges and straight edges

Surface texture:

is the measured roughness value of the freshly ground or filed surface on a straight edge or tension gauge

of ground or filed surfaces requires a high quality machined surface finish with edges free of any burrs, nicks or dents that may interfere with accuracy of light readings

Dealing with may include:

recycling distorted tools/gauges

sending distorted tools/gauges to landfill

Reconditioning is to include:

grinding, machining or filing the straight edge or tension gauge edges to maintain edge straightness and flatness

removing all signs of wear from reference surfaces

removing all types of distortions from tension gauge and straight edge bodies to achieve required flatness and straightness of tolerances

Tension gauge

is used to measure tension drop or curvature in wide band and circular saw blades

Radius or circle diameter

is the arc ground onto the tension gauge suited to the amount of curvature required in the blade

Dressing is to include:

cleaning or shaving the top surface of the grinding wheel to remove the build-up of old sharpening metal and coolant

Speeds and feeds is:

the cutting speed (in m/min or m/sec of the abrasive wheel) at which grinding passes are made across surfaces

the amount of material removed in a single pass by the abrasive wheel

Records and reports may include:

product type and size

inspection information

maintenance outcomes

common and recurring faults

malfunctions and damage

hazards and incidents

and may be:

manual

a computer-based system

other appropriate organisational communication system

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Applicable occupational health and safety (OHS), environmental, legislative and organisational requirements relevant to maintaining sawdoctoring tools are identified and followed 
Work order is reviewed and clarified with appropriate personnel 
Sawdoctoring tools to be reconditioned are removed from the designated machinery 
Equipment is selected appropriate to work requirements and checked for operational effectiveness in line with manufacturer recommendations 
Maintenance process is planned in line with site procedures and environmental requirements 
Communication with others is established and maintained in line with OHS requirements 
Straight edge damage and wear are assessed in line with site procedures 
Grinder or other accepted method is used to remove damage or wear in line with site procedures 
Correct work angle for re-surfacing or removal of wear is determined in line with site procedures 
Straight edge is clamped at the correct angle to prevent movement, vibration and slippage during the re-surfacing process 
Abrasive wheel or cutting tool is inspected and if required, cleaned or changed to suit work material removal, tolerance and surface texture requirements 
Straight edge is reconditioned to required accuracy and tolerance without being subjected to overheating or methods that cause distortion, and all signs of wear or damage are removed 
Straight edge is cleaned and edges deburred in line with site procedures 
Sawdoctoring tools distorted during the process are dealt with in line with site procedures, manufacturer recommendations and environmental requirements 
Grinder or other appropriate enterprise method for reconditioningtension gauges is selected in line with site procedures 
Grinder is set to produce the radius or circle diameter required for the tension gauge 
Tension gauge is positioned and securely clamped in grinder to ensure chord height is central to gauge length and arc is ground square to the plane of the gauge body 
Grinding wheel is inspected, dressed and changed to suit work, material and required tolerance 
Gauge is reconditioned by grinding to required accuracy and profile until all visible edge and face wear has been removed 
Grinding is done at speeds and feeds that avoid overheating, distortion and burn marks 
Tension gauges distorted during the process are dealt with in line with site procedures, manufacturer recommendations and environmental requirements 
Reconditioning process and equipment faults are recorded and reported to the appropriate personnel 

Forms

Assessment Cover Sheet

FPICOT3211B - Maintain sawdoctoring tools
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:


Assessment Record Sheet

FPICOT3211B - Maintain sawdoctoring tools

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: