Assessor Resource

FPISAW3211B
Recondition guides

Assessment tool

Version 1.0
Issue Date: April 2024


The unit involves reconditioning guides in a forest products factory setting

The skills and knowledge required for competent workplace performance are to be used within the scope of the person's job and authority

This unit describes the outcomes required to review, adjust, grind or machine and replace saw guides in band saws and gang saws assuring smooth and straight running

General workplace legislative and regulatory requirements apply to this unit; however there are no specific licensing or certification requirements at the time of publication

This unit replaces FPISAW3211A Recondition guides

You may want to include more information here about the target group and the purpose of the assessments (eg formative, summative, recognition)

Employability Skills

This unit contains employability skills




Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.

Overview of assessment

A person who demonstrates competency in this unit must be able to provide evidence that they can safely and efficiently recondition guides within organisational requirements

Critical aspects for assessment and evidence required to demonstrate competency in this unit

The evidence required to demonstrate competency in this unit must be relevant to, and satisfy, all of the requirements of the elements of this unit and include demonstration of:

following applicable Commonwealth, State or Territory legislative and regulatory requirements and codes of practice relevant to reconditioning guides

following organisational policies and procedures relevant to reconditioning guides

reconditioning guides in line with the work order and within prescribed organisational requirements

removing and replacing saw guides from equipment

assessing the condition of guides in line with standard operating procedures

Context of and specific resources for assessment

Competency is to be assessed in the workplace or realistically simulated workplace

Assessment is to occur under standard and authorised work practices, safety requirements and environmental constraints

Assessment of required knowledge, other than confirmatory questions, will usually be conducted in an off-site context

Assessment is to follow relevant regulatory or Australian Standards requirements

The following resources should be made available:

workplace location or simulated workplace

materials and equipment relevant to undertaking work applicable to this unit

specifications and work instructions

Method of assessment

Assessment must satisfy the endorsed Assessment Guidelines of the FPI11 Training Package

Assessment methods must confirm consistency and accuracy of performance (over time and in a range of workplace relevant contexts) together with application of required knowledge

Assessment must be by direct observation of tasks, with questioning on required knowledge and it must also reinforce the integration of employability skills

Assessment methods must confirm the ability to access and correctly interpret and apply the required knowledge

Assessment may be applied under project-related conditions (real or simulated) and require evidence of process

Assessment must confirm a reasonable inference that competency is able not only to be satisfied under the particular circumstance, but is able to be transferred to other circumstances

Assessment may be in conjunction with assessment of other units of competency

The assessment environment should not disadvantage the candidate

Assessment practices should take into account any relevant language or cultural issues related to Aboriginality, gender or language backgrounds other than English

Where the participant has a disability, reasonable adjustment may be applied during assessment

Language and literacy demands of the assessment task should not be higher than those of the work role


Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assingnment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)


Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

This describes the essential skills and knowledge and their level required for this unit

Required skills

Technical skills sufficient to use and maintain relevant tools, machinery and equipment; efficiently and safely recondition guides

Communication skills and interpersonal techniques sufficient to interact appropriately with colleagues and others in the workplace

Literacy skills sufficient to accurately record and report workplace information, and maintain documentation

Numeracy skills sufficient to estimate, measure and calculate time required to complete a task

Problem solving skills sufficient to identify problems and equipment faults and demonstrate appropriate response procedures

Required knowledge

Applicable Commonwealth, State or Territory legislation, regulations, standards, codes of practice and established safe practices relevant to the full range of processes for reconditioning guides

Environmental protection requirements, including the safe disposal of waste material, minimising carbon emissions and the cleaning of plant, tools and equipment

Organisational and site standards, requirements, policies and procedures for reconditioning guides

Environmental risks and hazards

Types of tools and equipment and procedures for their safe use, operation and maintenance

Characteristics of metal and saw guides

Reconditioning methods and geometry

Guide condition assessment

Established communication channels and protocols

Problem identification and resolution strategies and common fault finding techniques

Types of tools and equipment and procedures for their safe use, operation and maintenance

Appropriate mathematical procedures for estimating and measuring, including calculating time to complete tasks

Procedures for recording and reporting workplace information

The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.

OHS requirements:

are to be in line with applicable Commonwealth, State or Territory legislation and regulations, and organisational safety policies and procedures, and may include:

personal protective equipment and clothing

safety equipment

first aid equipment

fire fighting equipment

hazard and risk control

fatigue management

elimination of hazardous materials and substances

safe forest practices including required actions relating to forest fire

manual handling including shifting, lifting and carrying

machine isolation and guarding

Environmental requirements may include:

legislation

organisational policies and procedures

workplace practices

Legislative requirements:

are to be in line with applicable Commonwealth, State or Territory legislation, regulations, certification requirements and codes of practice and may include:

award and enterprise agreements

industrial relations

Australian Standards

confidentiality and privacy

OHS

the environment

equal opportunity

anti-discrimination

relevant industry codes of practice

duty of care

Organisational requirements may include:

legal

organisational and site guidelines

policies and procedures relating to own role and responsibility

quality assurance

procedural manuals

quality and continuous improvement processes and standards

OHS, emergency and evacuation procedures

ethical standards

recording and reporting requirements

equipment use and maintenance and storage requirements

environmental management requirements (waste minimisation and disposal, recycling and re-use guidelines)

Work order is to include:

instructions for reconditioning guides in designated equipment

and may include:

instructions for the environmental monitoring of work and procedures

environmental care requirements relevant to the work

Appropriate personnel may include:

supervisors

suppliers

clients

colleagues

managers

Guides

are alloys secured to a carrier which provide straightness and smooth running of the blade by supporting it, not allowing it to move too far to the left, right or back

Reconditioning is to include:

grinding the guide surface to restore it to a smooth flat surface

machining the guide surface to restore it to a smooth flat surface

Equipment may include:

grinding equipment

metal lathes

milling machines

Communication may include:

verbal and non-verbal language

constructive feedback

active listening

questioning to clarify and confirm understanding

use of positive, confident and cooperative language

use of language and concepts appropriate to individual social and cultural differences

control of tone of voice

body language

Grinding

is the process of removing metal to restore a metal surface using grinding equipment

Machining

is the process of removing metal to restore a metal surface using metal lathes or milling machines

Dressing

is the process of cleaning or shaving the top surface of the grinding wheel to remove the build up of old sharpening metal and coolant

Sharpening

is the process of grinding and honing the cutting bits in metal lathes or milling machines

Scored material is to include:

guides which are deeply scratched or scraped by:

irregular running of the blade

poor operation of the saw

blunt or un-tensioned blade

Speeds and feeds

is the speed the grinding wheel rotates or machine cuts at, too fast and it may burn the metal, too slow and it may produce a rough finish or grab the guide

power feed controls movement of the guide to the desired rate

Geometry

is the pitch and angle that a guide is ground or sharpened at, allowing for the material being reconditioned

Disposing of may include:

recycling guides that cannot be reconditioned

re-using guides that cannot be reconditioned

Records and reports may include:

reconditioning

inspection

storage locations

quality outcomes

hazards

incidents

equipment malfunctions

and may be:

manual

using a computer-based system or another appropriate organisational communication system

Carrier

is the saw attachment which holds the guide in place by the saw blade

Tolerance

is the amount of space between the back of the blade and the guide to avoid the blade striking the guide

Clearance

is the amount of space allowed for left and right movement

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Applicable Occupational Health and Safety (OHS), environmental, legislative and organisational requirements relevant to reconditioning guides are identified and followed 
Work order is reviewed and checked with appropriate personnel 
Type of guides to be reconditioned are removed from the designated machinery 
Equipment is selected appropriate to work requirements and checked for operational effectiveness in line with manufacturer's recommendations 
Reconditioning process is planned in line with site procedures and environmental requirements 
Communication with others is established and maintained in line with OHS requirements 
Condition of saw guides is reviewed to assess guide wear available after grinding 
Attachments for holding guides flat while grinding or machining are selected 
Machining equipment is set up in position to conduct reconditioning 
Tooling is examined and dressed or sharpened in line with site procedures and OHS requirements 
Scored material is removed from guide by grinding or machining 
Grinding or machining speeds and feeds are selected to avoid burn marks on guides and to optimise wheel or tool wear 
Guides are reconditioned to meet geometric requirements of sawing equipment 
Guides that cannot be reconditioned are segregated and disposed of in line with site procedures, manufacturer's recommendations and environmental requirements 
Guide reconditioning process and equipment faults are investigated, recorded and reported in line with site requirements 
Worn guides are removed from carrier without component damage 
Replacement guides are selected which follow manufacturer's requirements 
Fastening holes are drilled and surfaces around drill holes cleaned up 
New guides are inserted in carrier at correct position and required tolerance without component damage 
Low stock and shortages of new guides or guide material are identified in line with site procedures 
Guides are adjusted to clearance in line with manufacturer's recommendations 
Clearance and guide security are checked before saw is started 

Forms

Assessment Cover Sheet

FPISAW3211B - Recondition guides
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:


Assessment Record Sheet

FPISAW3211B - Recondition guides

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: