Assessor Resource

FWPCOT2222
Produce laminated beams

Assessment tool

Version 1.0
Issue Date: April 2024


This unit of competency describes the outcomes required to prepare and cut boards for beam production.

The unit applies to production workers who produce laminated beams in a forest products factory setting and involves laying up and clamping beams, and joining timber components.

No licensing, legislative, regulatory, or certification requirements apply to this unit at the time of publication.

You may want to include more information here about the target group and the purpose of the assessments (eg formative, summative, recognition)



Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

ELEMENTS

PERFORMANCE CRITERIA

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold italicised text is used, further information is detailed in the range of conditions.

1. Prepare for assembly

1.1 Review construction plan and work order and where required check with appropriate personnel.

1.2 Identify type and quantity of timber and glue required and obtain materials.

1.3 Select appropriate equipment and check for operational effectiveness in line with manufacturer's recommendations.

1.4 Select and prepare required assembly jigs.

2. Cut boards for beams

2.1 Visually assess condition of boards and check moisture content.

2.2 Use equipment in line with organisational safety procedures, manufacturer’s instructions environmental protection practices.

2.3 Straight or scarf cut boards; optimise quantity and eliminate faults.

2.4 Sort cut boards according to length and mark in line with organisational procedures.

2.5 Reject defective components and dispose of in line with environmental protection practices.

2.6 Store assembly jigs for further use or dispose of in line with environmental protection practices.

3. Assemble beams

3.1 Select timber components from pre-cut material in line with cutting list and beam design.

3.2 Mix glue in line with manufacturer’s recommendations.

3.3 Set glue spreader to apply even coating and apply glue line to ensure minimal wastage.

3.4 Lay components in jigs ready for joining with allowable faults, joins and grain in line with construction standards and grading rules.

3.5 Start press and check controls and operation in line with organisational procedures.

3.6 Set press with jigs and position beam to correct orientation.

3.7 Apply load and heat to beam.

3.8 Check and remove beam from press.

3.9 Identify routine processing and equipment faults and resolve or report to appropriate personnel.

4. Prepare beams for despatch and report

4.1 Check and label finished beams in line with work order.

4.2 Remove components from jigs and safely stack in designated location.

4.3 Strap, pack and label finished beams ready for transportation.

4.4 Avoid wastage of strapping and packaging materials and maximise use of recycled materials.

4.5 Complete production and quality records and report in line with organisational procedures.

A person demonstrating competency in this unit must satisfy all of the elements, performance criteria and foundation skills of this unit. If a specific volume or frequency is not stated below, then evidence must be provided that the following requirements have been performed on at least one occasion:

prepare and cut boards for beam production in line with individual work orders

across the above jobs, complete these processes:

straight cut timber to length with a vertical cut

scarf cut timber at a level, providing a larger end grain surface for bonding

strap, pack and label bundles of completed products ready for transportation

A person competent in this unit must be able to demonstrate knowledge of:

environmental protection practices for forest products factory settings:

reducing water and energy use

cleaning plant, tools and equipment

safely disposing of, recycling and reusing timber and other waste

types of glue used for producing laminated beams; procedures and standards for mixing, curing and applying it

range of industry standard cross sections, their strength, tolerances and applicable terminology

assembly sequences

componentry and construction standards

typical component defects and how these affect ability to produce a quality finished product:

warp

wane

cupping

shakes

insect defects

knots

resin pockets

storage layout and categories for stacking finished materials

types of tools and equipment used for producing laminated beams; their purpose, features and operation:

measuring equipment

assembly jigs

docking and trimming saws

presses

marking equipment

glue spreader

strapping equipment

organisational procedures specific to producing laminated beams:

workplace health and safety with particular emphasis on equipment lock out

use of equipment

communication reporting lines

recording and reporting production outcomes and equipment faults.

The following resources must be made available:

tools and equipment used to produce laminated beams including:

measuring equipment

assembly jigs

docking and trimming saws

presses

marking equipment

glue spreader

strapping equipment

glue

personal protective equipment suitable for producing laminated beams

commercial product range of timber

manufacturers’ instructions for:

equipment use

mixing and curing glue

work order and construction plan with specifications for assembling laminated beams

template documents for recording production outcomes and equipment faults

organisational procedures for producing laminated beams.

Competency is to be assessed in the workplace or a simulated environment that accurately reflects performance in a real workplace setting.

Assessor requirements

Assessors must:

hold the appropriate assessor competency standards as outlined in regulations; and

be able to demonstrate vocational competencies at least to the level being assessed; and

be able to demonstrate how they are continuing to develop their VET knowledge and skills as well as maintaining their industry currency and assessor competence.


Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assingnment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)


Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

ELEMENTS

PERFORMANCE CRITERIA

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold italicised text is used, further information is detailed in the range of conditions.

1. Prepare for assembly

1.1 Review construction plan and work order and where required check with appropriate personnel.

1.2 Identify type and quantity of timber and glue required and obtain materials.

1.3 Select appropriate equipment and check for operational effectiveness in line with manufacturer's recommendations.

1.4 Select and prepare required assembly jigs.

2. Cut boards for beams

2.1 Visually assess condition of boards and check moisture content.

2.2 Use equipment in line with organisational safety procedures, manufacturer’s instructions environmental protection practices.

2.3 Straight or scarf cut boards; optimise quantity and eliminate faults.

2.4 Sort cut boards according to length and mark in line with organisational procedures.

2.5 Reject defective components and dispose of in line with environmental protection practices.

2.6 Store assembly jigs for further use or dispose of in line with environmental protection practices.

3. Assemble beams

3.1 Select timber components from pre-cut material in line with cutting list and beam design.

3.2 Mix glue in line with manufacturer’s recommendations.

3.3 Set glue spreader to apply even coating and apply glue line to ensure minimal wastage.

3.4 Lay components in jigs ready for joining with allowable faults, joins and grain in line with construction standards and grading rules.

3.5 Start press and check controls and operation in line with organisational procedures.

3.6 Set press with jigs and position beam to correct orientation.

3.7 Apply load and heat to beam.

3.8 Check and remove beam from press.

3.9 Identify routine processing and equipment faults and resolve or report to appropriate personnel.

4. Prepare beams for despatch and report

4.1 Check and label finished beams in line with work order.

4.2 Remove components from jigs and safely stack in designated location.

4.3 Strap, pack and label finished beams ready for transportation.

4.4 Avoid wastage of strapping and packaging materials and maximise use of recycled materials.

4.5 Complete production and quality records and report in line with organisational procedures.

Not Applicable

A person demonstrating competency in this unit must satisfy all of the elements, performance criteria and foundation skills of this unit. If a specific volume or frequency is not stated below, then evidence must be provided that the following requirements have been performed on at least one occasion:

prepare and cut boards for beam production in line with individual work orders

across the above jobs, complete these processes:

straight cut timber to length with a vertical cut

scarf cut timber at a level, providing a larger end grain surface for bonding

strap, pack and label bundles of completed products ready for transportation

A person competent in this unit must be able to demonstrate knowledge of:

environmental protection practices for forest products factory settings:

reducing water and energy use

cleaning plant, tools and equipment

safely disposing of, recycling and reusing timber and other waste

types of glue used for producing laminated beams; procedures and standards for mixing, curing and applying it

range of industry standard cross sections, their strength, tolerances and applicable terminology

assembly sequences

componentry and construction standards

typical component defects and how these affect ability to produce a quality finished product:

warp

wane

cupping

shakes

insect defects

knots

resin pockets

storage layout and categories for stacking finished materials

types of tools and equipment used for producing laminated beams; their purpose, features and operation:

measuring equipment

assembly jigs

docking and trimming saws

presses

marking equipment

glue spreader

strapping equipment

organisational procedures specific to producing laminated beams:

workplace health and safety with particular emphasis on equipment lock out

use of equipment

communication reporting lines

recording and reporting production outcomes and equipment faults.

The following resources must be made available:

tools and equipment used to produce laminated beams including:

measuring equipment

assembly jigs

docking and trimming saws

presses

marking equipment

glue spreader

strapping equipment

glue

personal protective equipment suitable for producing laminated beams

commercial product range of timber

manufacturers’ instructions for:

equipment use

mixing and curing glue

work order and construction plan with specifications for assembling laminated beams

template documents for recording production outcomes and equipment faults

organisational procedures for producing laminated beams.

Competency is to be assessed in the workplace or a simulated environment that accurately reflects performance in a real workplace setting.

Assessor requirements

Assessors must:

hold the appropriate assessor competency standards as outlined in regulations; and

be able to demonstrate vocational competencies at least to the level being assessed; and

be able to demonstrate how they are continuing to develop their VET knowledge and skills as well as maintaining their industry currency and assessor competence.

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Review construction plan and work order and where required check with appropriate personnel. 
Identify type and quantity of timber and glue required and obtain materials. 
Select appropriate equipment and check for operational effectiveness in line with manufacturer's recommendations. 
Select and prepare required assembly jigs. 
Visually assess condition of boards and check moisture content. 
Use equipment in line with organisational safety procedures, manufacturer’s instructions environmental protection practices. 
Straight or scarf cut boards; optimise quantity and eliminate faults. 
Sort cut boards according to length and mark in line with organisational procedures. 
Reject defective components and dispose of in line with environmental protection practices. 
Store assembly jigs for further use or dispose of in line with environmental protection practices. 
Select timber components from pre-cut material in line with cutting list and beam design. 
Mix glue in line with manufacturer’s recommendations. 
Set glue spreader to apply even coating and apply glue line to ensure minimal wastage. 
Lay components in jigs ready for joining with allowable faults, joins and grain in line with construction standards and grading rules. 
Start press and check controls and operation in line with organisational procedures. 
Set press with jigs and position beam to correct orientation. 
Apply load and heat to beam. 
Check and remove beam from press. 
Identify routine processing and equipment faults and resolve or report to appropriate personnel. 
Check and label finished beams in line with work order. 
Remove components from jigs and safely stack in designated location. 
Strap, pack and label finished beams ready for transportation. 
Avoid wastage of strapping and packaging materials and maximise use of recycled materials. 
Complete production and quality records and report in line with organisational procedures. 

Forms

Assessment Cover Sheet

FWPCOT2222 - Produce laminated beams
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:


Assessment Record Sheet

FWPCOT2222 - Produce laminated beams

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: