Assessor Resource

FWPCOT2225
Chip or flake wood

Assessment tool

Version 1.0
Issue Date: April 2024


This unit of competency describes the outcomes required to operate specialist equipment to produce chips or flake from wood in readiness for production, while monitoring and maintaining the flow of operation.

The unit applies to those who chip or flake wood in forest products factory setting and includes operator maintenance

No licensing, legislative, regulatory, or certification requirements apply to this unit at the time of publication.

You may want to include more information here about the target group and the purpose of the assessments (eg formative, summative, recognition)



Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

ELEMENTS

PERFORMANCE CRITERIA

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold italicised text is used, further information is detailed in the range of conditions.

1. Prepare for chip or flake production

1.1 Review work order and where required check with appropriate personnel.

1.2 Identify type and quantity of wood to be chipped or flaked, assess condition and select from stockpile.

1.3 Select appropriate equipment and check for operational effectiveness in line with manufacturer's recommendations.

1.4 Plan chipping or flaking process in line with work order.

2. Produce chips and flakes

2.1 Use equipment in line with organisational safety procedures, manufacturer’s instructions environmental protection practices.

2.2 Start machines and feed systems and adjust to produce chip or flake size in line with work order.

2.3 Check chip or flake production regularly to ensure wood chips or flakes meet quality specifications.

2.4 Monitor conveyor operations and clear jams to ensure free flow and minimisation of waste material.

2.5 Direct output of chips or flakes to storage bins in line with prescribed fill levels.

2.6 Identify routine processing and equipment faults and resolve or report to appropriate personnel.

2.7 Respond to critical situations requiring emergency shutdown to prevent personal injury or damage to machine or product.

2.8 Complete production and quality records and report in line with organisational procedures.

3. Complete operator maintenance

3.1 Follow organisational safety procedures to lock out equipment.

3.2 Check blades and knives for faults, bluntness and damage.

3.3 Remove and replace blades and knives in line with manufacturer’s recommendations.

3.4 Dispose of used blades and knives in line with organisational procedures and environmental protection practices.

3.5 Clear dust and debris from machine area.

3.6 Record and report equipment faults and maintenance requirements to appropriate personnel.

A person demonstrating competency in this unit must satisfy all of the elements, performance criteria and foundation skills of this unit. If a specific volume or frequency is not stated below, then evidence must be provided that the following requirements have been performed on at least one occasion:

produce chips and flakes of varying sizes and grades in line with individual work orders

complete assessments of the source wood for:

species

size

moisture content

contamination issues.

A person competent in this unit must be able to demonstrate knowledge of:

environmental protection practices for forest products factory settings:

reducing water and energy use

cleaning plant, tools and equipment

disposing of, recycling and reusing timber

characteristics of wood for assessment and how these affect finished wood chips and flakes:

species

size

moisture content

typical contamination issues associated with wood, and how these affect ability to produce quality chips and flakes:

logs

billets

off-cuts

waste timber

down grade timber

residue

chips

reject boards

stages of the chip and flake production process

industry and organisational specific quality specifications for wood chips and flakes

types of tools and equipment used to chip and flake wood; their purpose, features, operation and basic non-specialist repair and maintenance:

chippers

hoggers

shredders and knife mills

mechanised feed systems

conveyors

chutes or track systems

methods for assessing blade and knife condition

organisational procedures specific to chipping and flaking wood:

workplace health and safety with particular emphasis on equipment lock out

use and maintenance of equipment

communication reporting lines

recording and reporting production outcomes and equipment faults.

The following resources must be made available:

tools and equipment used to chip and flake wood:

chippers

hoggers

shredders and knife mills

mechanised feed systems

conveyors

chutes or track systems

maintenance tools and equipment for removing and replacing blades and knives

consumable components; blades and knives

personal protective equipment suitable for chipping and flaking wood

wood materials for processing

manufacturers’:

instructions for equipment use

recommendations for cleaning, repairing and maintaining

work order with specific instructions for assessing wood and chip and flake requirements

template documents for recording production outcomes and equipment faults

organisational procedures for chipping and flaking wood

relevant personnel for the purposes of communicating information.

Competency is to be assessed in the workplace or a simulated environment that accurately reflects performance in a real workplace setting.

Assessor requirements

Assessors must:

hold the appropriate assessor competency standards as outlined in regulations; and

be able to demonstrate vocational competencies at least to the level being assessed; and

be able to demonstrate how they are continuing to develop their VET knowledge and skills as well as maintaining their industry currency and assessor competence.


Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assingnment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)


Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

ELEMENTS

PERFORMANCE CRITERIA

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold italicised text is used, further information is detailed in the range of conditions.

1. Prepare for chip or flake production

1.1 Review work order and where required check with appropriate personnel.

1.2 Identify type and quantity of wood to be chipped or flaked, assess condition and select from stockpile.

1.3 Select appropriate equipment and check for operational effectiveness in line with manufacturer's recommendations.

1.4 Plan chipping or flaking process in line with work order.

2. Produce chips and flakes

2.1 Use equipment in line with organisational safety procedures, manufacturer’s instructions environmental protection practices.

2.2 Start machines and feed systems and adjust to produce chip or flake size in line with work order.

2.3 Check chip or flake production regularly to ensure wood chips or flakes meet quality specifications.

2.4 Monitor conveyor operations and clear jams to ensure free flow and minimisation of waste material.

2.5 Direct output of chips or flakes to storage bins in line with prescribed fill levels.

2.6 Identify routine processing and equipment faults and resolve or report to appropriate personnel.

2.7 Respond to critical situations requiring emergency shutdown to prevent personal injury or damage to machine or product.

2.8 Complete production and quality records and report in line with organisational procedures.

3. Complete operator maintenance

3.1 Follow organisational safety procedures to lock out equipment.

3.2 Check blades and knives for faults, bluntness and damage.

3.3 Remove and replace blades and knives in line with manufacturer’s recommendations.

3.4 Dispose of used blades and knives in line with organisational procedures and environmental protection practices.

3.5 Clear dust and debris from machine area.

3.6 Record and report equipment faults and maintenance requirements to appropriate personnel.

Not Applicable

A person demonstrating competency in this unit must satisfy all of the elements, performance criteria and foundation skills of this unit. If a specific volume or frequency is not stated below, then evidence must be provided that the following requirements have been performed on at least one occasion:

produce chips and flakes of varying sizes and grades in line with individual work orders

complete assessments of the source wood for:

species

size

moisture content

contamination issues.

A person competent in this unit must be able to demonstrate knowledge of:

environmental protection practices for forest products factory settings:

reducing water and energy use

cleaning plant, tools and equipment

disposing of, recycling and reusing timber

characteristics of wood for assessment and how these affect finished wood chips and flakes:

species

size

moisture content

typical contamination issues associated with wood, and how these affect ability to produce quality chips and flakes:

logs

billets

off-cuts

waste timber

down grade timber

residue

chips

reject boards

stages of the chip and flake production process

industry and organisational specific quality specifications for wood chips and flakes

types of tools and equipment used to chip and flake wood; their purpose, features, operation and basic non-specialist repair and maintenance:

chippers

hoggers

shredders and knife mills

mechanised feed systems

conveyors

chutes or track systems

methods for assessing blade and knife condition

organisational procedures specific to chipping and flaking wood:

workplace health and safety with particular emphasis on equipment lock out

use and maintenance of equipment

communication reporting lines

recording and reporting production outcomes and equipment faults.

The following resources must be made available:

tools and equipment used to chip and flake wood:

chippers

hoggers

shredders and knife mills

mechanised feed systems

conveyors

chutes or track systems

maintenance tools and equipment for removing and replacing blades and knives

consumable components; blades and knives

personal protective equipment suitable for chipping and flaking wood

wood materials for processing

manufacturers’:

instructions for equipment use

recommendations for cleaning, repairing and maintaining

work order with specific instructions for assessing wood and chip and flake requirements

template documents for recording production outcomes and equipment faults

organisational procedures for chipping and flaking wood

relevant personnel for the purposes of communicating information.

Competency is to be assessed in the workplace or a simulated environment that accurately reflects performance in a real workplace setting.

Assessor requirements

Assessors must:

hold the appropriate assessor competency standards as outlined in regulations; and

be able to demonstrate vocational competencies at least to the level being assessed; and

be able to demonstrate how they are continuing to develop their VET knowledge and skills as well as maintaining their industry currency and assessor competence.

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Review work order and where required check with appropriate personnel. 
Identify type and quantity of wood to be chipped or flaked, assess condition and select from stockpile. 
Select appropriate equipment and check for operational effectiveness in line with manufacturer's recommendations. 
Plan chipping or flaking process in line with work order. 
Use equipment in line with organisational safety procedures, manufacturer’s instructions environmental protection practices. 
Start machines and feed systems and adjust to produce chip or flake size in line with work order. 
Check chip or flake production regularly to ensure wood chips or flakes meet quality specifications. 
Monitor conveyor operations and clear jams to ensure free flow and minimisation of waste material. 
Direct output of chips or flakes to storage bins in line with prescribed fill levels. 
Identify routine processing and equipment faults and resolve or report to appropriate personnel. 
Respond to critical situations requiring emergency shutdown to prevent personal injury or damage to machine or product. 
Complete production and quality records and report in line with organisational procedures. 
Follow organisational safety procedures to lock out equipment. 
Check blades and knives for faults, bluntness and damage. 
Remove and replace blades and knives in line with manufacturer’s recommendations. 
Dispose of used blades and knives in line with organisational procedures and environmental protection practices. 
Clear dust and debris from machine area. 
Record and report equipment faults and maintenance requirements to appropriate personnel. 

Forms

Assessment Cover Sheet

FWPCOT2225 - Chip or flake wood
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:


Assessment Record Sheet

FWPCOT2225 - Chip or flake wood

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: