Assessor Resource

FWPCOT2232
Cut material to shape using a saw

Assessment tool

Version 1.0
Issue Date: April 2024


This unit of competency describes the outcomes required to prepare and cut material to shape using sawing equipment in order to produce shaped timber products. Work is completed in forest products factory setting and includes operator maintenance.

The unit applies to Production Worker, Sawmill Worker, Manufacturing Assistant, Saw Operator.

No licensing, legislative, regulatory, or certification requirements apply to this unit at the time of publication.

You may want to include more information here about the target group and the purpose of the assessments (eg formative, summative, recognition)



Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

ELEMENTS

PERFORMANCE CRITERIA

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold italicised text is used, further information is detailed in the range of conditions.

1. Prepare for shaping

1.1 Review work order and where required check with appropriate personnel.

1.2 Identify type and quantity of materials to be shaped and obtain from storage location.

1.3 Select appropriate equipment and check for operational effectiveness in line with manufacturer's recommendations.

1.4 Identify profile to be cut and select cutting blades.

2. Set up shaping equipment

2.1 Follow lock out procedures, select and attach machine guides to machinery.

2.2 Check saw blade for sharpness and correct alignment.

2.3 Use equipment in line with organisational safety procedures, manufacturer’s instructions environmental protection practices.

2.4 Set cut in line with required shape and to minimise waste.

2.5 Dispose of off-cuts in line with environmental protection practices.

2.6 Stack material stack in close proximity to maximise ease of machine feeding.

2.7 Test equipment set-up for correct alignment through trial run on timber and adjust as required.

3. Cut material to shape

3.1 Reject material with defects and dispose of in line with environmental protection practices.

3.2 Feed material into machine at feed rate prescribed by organisational requirements.

3.3 Follow, maintain and adjust cutting sequence to produce required quantity and maximise feed rate.

3.4 Check jig or shape line regularly and adjust to maintain desired cut.

3.5 Stack material safely in designated location in line with work order requirements.

3.6 Identify routine processing and equipment faults and resolve or report to appropriate personnel.

3.7 Complete production and quality records and report in line with organisational procedures.

4. Complete operator maintenance

4.1 Follow organisational safety procedures to lock out equipment.

4.2 Check saw blades for bluntness or damage.

4.3 Remove and replace saw blades in line with manufacturer's recommendations.

4.4 Dispose of used blades in line with organisational procedures and environmental protection practices.

4.5 Complete basic non-specialist maintenance for equipment.

4.6 Keep machine area clear of dust, off-cuts and debris.

4.7 Record and report equipment faults and maintenance requirements to appropriate personnel.

A person demonstrating competency in this unit must satisfy all of the elements, performance criteria and foundation skills of this unit. If a specific volume or frequency is not stated below, then evidence must be provided that the following requirements have been performed on at least one occasion:

follow organizational policies and procedures relevant to cutting material to shape using a saw

cut one or more of the following types of material to shape in line with a work order and prescribed organisational specifications:

native timber species

imported timber species

dressed timber

in-the-rough timber

stress and non-stress graded timber

preservative treated timber

medium density fibreboard

laminated veneer

chipboard

fibreboard and other manufactured board products

complete these types of basic non-specialist maintenance:

cleaning the machine of wood chips and sawdust

replacing blunt cutters or saw blades

inspecting machine parts for wear or damage, including guards

greasing and lubricating moving parts

checking the operation of emergency stop buttons and lock out systems.

A person competent in this unit must be able to demonstrate knowledge of:

types of tools and equipment used for cutting material to shape; their purpose, features, operation and basic non-specialist repair and maintenance:

measuring equipment

band saws

jig saws

machine guides

methods for assessing saw blade condition

shapes, feed rates and finish

environmental protection practices for forest products factory settings:

reducing water and energy use

cleaning plant, tools and equipment

disposing of, recycling and reusing timber

storage layout and categories for:

raw materials

stacking finished materials

typical timber defects and effect on producing a quality finished shaped timber product:

warp

wane

cupping

shakes

insect defects

knots

resin pockets

organisational procedures specific to cutting material to shape:

workplace health and safety with particular emphasis on equipment lock out

use and maintenance of equipment

communication reporting lines

recording and reporting production outcomes and equipment faults.

The following resources must be made available:

tools and equipment used to cut materials to shape:

measuring equipment

band saws

jig saws

machine guides

maintenance tools and equipment for saws

consumable components; saw blades

personal protective equipment suitable for cutting materials to shape

a diverse, comprehensive and commercial product range of timber

manufacturers’:

instructions for equipment use

recommendations for cleaning, repairing and maintaining

work order with specific instructions for cutting and shaping timber

template documents for recording production outcomes and equipment faults

organisational procedures for cutting material to shape.

Competency is to be assessed in the workplace or a simulated environment that accurately reflects performance in a real workplace setting.

Assessor requirements

Assessors must:

hold the appropriate assessor competency standards as outlined in regulations; and

be able to demonstrate vocational competencies at least to the level being assessed; and

be able to demonstrate how they are continuing to develop their VET knowledge and skills as well as maintaining their industry currency and assessor competence.


Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assingnment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)


Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

ELEMENTS

PERFORMANCE CRITERIA

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold italicised text is used, further information is detailed in the range of conditions.

1. Prepare for shaping

1.1 Review work order and where required check with appropriate personnel.

1.2 Identify type and quantity of materials to be shaped and obtain from storage location.

1.3 Select appropriate equipment and check for operational effectiveness in line with manufacturer's recommendations.

1.4 Identify profile to be cut and select cutting blades.

2. Set up shaping equipment

2.1 Follow lock out procedures, select and attach machine guides to machinery.

2.2 Check saw blade for sharpness and correct alignment.

2.3 Use equipment in line with organisational safety procedures, manufacturer’s instructions environmental protection practices.

2.4 Set cut in line with required shape and to minimise waste.

2.5 Dispose of off-cuts in line with environmental protection practices.

2.6 Stack material stack in close proximity to maximise ease of machine feeding.

2.7 Test equipment set-up for correct alignment through trial run on timber and adjust as required.

3. Cut material to shape

3.1 Reject material with defects and dispose of in line with environmental protection practices.

3.2 Feed material into machine at feed rate prescribed by organisational requirements.

3.3 Follow, maintain and adjust cutting sequence to produce required quantity and maximise feed rate.

3.4 Check jig or shape line regularly and adjust to maintain desired cut.

3.5 Stack material safely in designated location in line with work order requirements.

3.6 Identify routine processing and equipment faults and resolve or report to appropriate personnel.

3.7 Complete production and quality records and report in line with organisational procedures.

4. Complete operator maintenance

4.1 Follow organisational safety procedures to lock out equipment.

4.2 Check saw blades for bluntness or damage.

4.3 Remove and replace saw blades in line with manufacturer's recommendations.

4.4 Dispose of used blades in line with organisational procedures and environmental protection practices.

4.5 Complete basic non-specialist maintenance for equipment.

4.6 Keep machine area clear of dust, off-cuts and debris.

4.7 Record and report equipment faults and maintenance requirements to appropriate personnel.

Not Applicable

A person demonstrating competency in this unit must satisfy all of the elements, performance criteria and foundation skills of this unit. If a specific volume or frequency is not stated below, then evidence must be provided that the following requirements have been performed on at least one occasion:

follow organizational policies and procedures relevant to cutting material to shape using a saw

cut one or more of the following types of material to shape in line with a work order and prescribed organisational specifications:

native timber species

imported timber species

dressed timber

in-the-rough timber

stress and non-stress graded timber

preservative treated timber

medium density fibreboard

laminated veneer

chipboard

fibreboard and other manufactured board products

complete these types of basic non-specialist maintenance:

cleaning the machine of wood chips and sawdust

replacing blunt cutters or saw blades

inspecting machine parts for wear or damage, including guards

greasing and lubricating moving parts

checking the operation of emergency stop buttons and lock out systems.

A person competent in this unit must be able to demonstrate knowledge of:

types of tools and equipment used for cutting material to shape; their purpose, features, operation and basic non-specialist repair and maintenance:

measuring equipment

band saws

jig saws

machine guides

methods for assessing saw blade condition

shapes, feed rates and finish

environmental protection practices for forest products factory settings:

reducing water and energy use

cleaning plant, tools and equipment

disposing of, recycling and reusing timber

storage layout and categories for:

raw materials

stacking finished materials

typical timber defects and effect on producing a quality finished shaped timber product:

warp

wane

cupping

shakes

insect defects

knots

resin pockets

organisational procedures specific to cutting material to shape:

workplace health and safety with particular emphasis on equipment lock out

use and maintenance of equipment

communication reporting lines

recording and reporting production outcomes and equipment faults.

The following resources must be made available:

tools and equipment used to cut materials to shape:

measuring equipment

band saws

jig saws

machine guides

maintenance tools and equipment for saws

consumable components; saw blades

personal protective equipment suitable for cutting materials to shape

a diverse, comprehensive and commercial product range of timber

manufacturers’:

instructions for equipment use

recommendations for cleaning, repairing and maintaining

work order with specific instructions for cutting and shaping timber

template documents for recording production outcomes and equipment faults

organisational procedures for cutting material to shape.

Competency is to be assessed in the workplace or a simulated environment that accurately reflects performance in a real workplace setting.

Assessor requirements

Assessors must:

hold the appropriate assessor competency standards as outlined in regulations; and

be able to demonstrate vocational competencies at least to the level being assessed; and

be able to demonstrate how they are continuing to develop their VET knowledge and skills as well as maintaining their industry currency and assessor competence.

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Review work order and where required check with appropriate personnel. 
Identify type and quantity of materials to be shaped and obtain from storage location. 
Select appropriate equipment and check for operational effectiveness in line with manufacturer's recommendations. 
Identify profile to be cut and select cutting blades. 
Follow lock out procedures, select and attach machine guides to machinery. 
Check saw blade for sharpness and correct alignment. 
Use equipment in line with organisational safety procedures, manufacturer’s instructions environmental protection practices. 
Set cut in line with required shape and to minimise waste. 
Dispose of off-cuts in line with environmental protection practices. 
Stack material stack in close proximity to maximise ease of machine feeding. 
Test equipment set-up for correct alignment through trial run on timber and adjust as required. 
Reject material with defects and dispose of in line with environmental protection practices. 
Feed material into machine at feed rate prescribed by organisational requirements. 
Follow, maintain and adjust cutting sequence to produce required quantity and maximise feed rate. 
Check jig or shape line regularly and adjust to maintain desired cut. 
Stack material safely in designated location in line with work order requirements. 
Identify routine processing and equipment faults and resolve or report to appropriate personnel. 
Complete production and quality records and report in line with organisational procedures. 
Follow organisational safety procedures to lock out equipment. 
Check saw blades for bluntness or damage. 
Remove and replace saw blades in line with manufacturer's recommendations. 
Dispose of used blades in line with organisational procedures and environmental protection practices. 
Complete basic non-specialist maintenance for equipment. 
Keep machine area clear of dust, off-cuts and debris. 
Record and report equipment faults and maintenance requirements to appropriate personnel. 

Forms

Assessment Cover Sheet

FWPCOT2232 - Cut material to shape using a saw
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:


Assessment Record Sheet

FWPCOT2232 - Cut material to shape using a saw

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: