Assessor Resource

FWPCOT3205
Dress boards using multi-headed machines

Assessment tool

Version 1.0
Issue Date: April 2024


This unit of competency describes the outcomes required to set-up, operate and adjust multi-headed machines to dress boards and involves evaluating and monitoring dressing conditions and processes. Work is completed in a forest products factory setting and includes operator maintenance.

The unit applies to operators of multi-headed machines for dressing timber boards in a wood products factory setting and includes operator maintenance.

No licensing, legislative, regulatory, or certification requirements apply to this unit at the time of publication.

You may want to include more information here about the target group and the purpose of the assessments (eg formative, summative, recognition)



Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold italicised text is used, further information is detailed in the range of conditions.

1. Plan dressing process

1.1 Review work order and where required check with appropriate personnel.

1.2 Select appropriate personal protective and other equipment and check for operational effectiveness.

1.3 Identify sizes and quantities for dressed boards, assess available sawn boards and estimate material removal rates.

1.4 Plan dressing operation and processing sizes in line with work order.

2. Set up cutters

2.1 Use equipment in line with organisational safety procedures, manufacturer’s instructions and environmental protection practices.

2.2 Lock-out equipment, set and adjust cutters, feeders, guides and conveyors to suit required dressed product dimensions and available sawn material.

2.3 Complete trial run to check equipment operation, accuracy and quality and dimensions of finished work.

2.4 Accept or reject trialled material and dispose of in line with environmental protection practices.

2.5 Adjust equipment settings as necessary.

3. Dress boards

3.1 Select and follow cutting sequence to maximise volume recovery and produce required dimensions and quantity.

3.2 Maintain feed rate appropriate to timber condition and board size.

3.3 Assess dressing conditions regularly to ensure continuity of supply and processing.

3.4 Adjust conditions to optimise feed rate and maintain finished dimensions in line with work order.

3.5 Regularly evaluate finish and measure dressed board dimensions and make adjustments to ensure product quality and required dimensions.

3.6 Dispose of incorrect cuts, off cuts and defective material in line with environmental protection practices.

4. Complete operator maintenance

4.1 Follow organisational safety procedures to lock out equipment.

4.2 Check cutter for bluntness or damage.

4.3 Remove and replace cutters and blades in line with manufacturer’s recommendations.

4.4 Dispose of used cutters in line with environmental protection practices.

4.5 Keep machine area clear of dust and debris in line with organisational safety procedures.

4.6 Record and report production outcomes, equipment faults and maintenance requirements to appropriate personnel.

A person demonstrating competency in this unit must satisfy all of the elements, performance criteria and foundation skills of this unit. If a specific volume or frequency is not stated below, then evidence must be provided that the following requirements have been performed on at least one occasion:

produce dressed boards of timber in line with an individual work order for board type prescribing different dimensions and tolerances and number of boards for each job. Types of timber include:

softwood

hardwood

treated

untreated

after each of the above jobs, complete operator maintenance on the equipment used.

A person competent in this unit must be able to demonstrate knowledge of:

environmental protection practices for forest products factory settings:

reducing water and energy use

cleaning plant, tools and equipment

disposing of, recycling and reusing timber and other waste

typical timber defects and how these affect ability to produce a quality finished product:

warp

wane

cupping

shakes

insect defects

knots

resin pockets

typical dressing problems triggering adjustment of process to ensure product quality:

blunt or damaged cutters

burn marks

extra cuts

excessive cutter marks

dimensional errors

industry standard profiles, lengths, cross sections and tolerances and applicable terminology

cutting patterns used on boards to achieve maximum volume recovery

feed rates and how they affect production output and finished quality of boards

purpose, features and operation of multi-headed machines for dressing boards:

single or multi-headed machines

machines cutting on one side of board only

machines cutting two or more sides of board simultaneously

machines incorporating grooving or splitting saws

methods for assessing cutter condition

organisational procedures specific to dressing boards using multi-headed machines:

workplace health and safety with particular emphasis on equipment lock out and use of personal protective equipment

communication reporting lines

recording and reporting production outcomes, equipment faults and maintenance requirements.

The following resources must be made available:

multi-headed machines for dressing boards:

single or multi-headed machines

machines cutting on one side of board only

machines cutting two or more sides of board simultaneously

machines incorporating grooving or splitting saws

maintenance tools and equipment for replacing cutters

consumable cutters

personal protective equipment suitable for dressing boards using multi-headed machines

commercial timber boards

manufacturers’ instructions for use and maintenance of equipment

work order with specific instructions for dressing boards using multi-headed machines

template documents for recording production outcomes, equipment faults and maintenance requirements

organisational procedures for dressing boards using multi-headed machines.

Competency is to be assessed in the workplace or a simulated environment that accurately reflects performance in a real workplace setting.

Assessor requirements

Assessors must:

hold the appropriate assessor competency standards as outlined in regulations; and

be able to demonstrate vocational competencies at least to the level being assessed; and

be able to demonstrate how they are continuing to develop their VET knowledge and skills as well as maintaining their industry currency and assessor competence.


Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assingnment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)


Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold italicised text is used, further information is detailed in the range of conditions.

1. Plan dressing process

1.1 Review work order and where required check with appropriate personnel.

1.2 Select appropriate personal protective and other equipment and check for operational effectiveness.

1.3 Identify sizes and quantities for dressed boards, assess available sawn boards and estimate material removal rates.

1.4 Plan dressing operation and processing sizes in line with work order.

2. Set up cutters

2.1 Use equipment in line with organisational safety procedures, manufacturer’s instructions and environmental protection practices.

2.2 Lock-out equipment, set and adjust cutters, feeders, guides and conveyors to suit required dressed product dimensions and available sawn material.

2.3 Complete trial run to check equipment operation, accuracy and quality and dimensions of finished work.

2.4 Accept or reject trialled material and dispose of in line with environmental protection practices.

2.5 Adjust equipment settings as necessary.

3. Dress boards

3.1 Select and follow cutting sequence to maximise volume recovery and produce required dimensions and quantity.

3.2 Maintain feed rate appropriate to timber condition and board size.

3.3 Assess dressing conditions regularly to ensure continuity of supply and processing.

3.4 Adjust conditions to optimise feed rate and maintain finished dimensions in line with work order.

3.5 Regularly evaluate finish and measure dressed board dimensions and make adjustments to ensure product quality and required dimensions.

3.6 Dispose of incorrect cuts, off cuts and defective material in line with environmental protection practices.

4. Complete operator maintenance

4.1 Follow organisational safety procedures to lock out equipment.

4.2 Check cutter for bluntness or damage.

4.3 Remove and replace cutters and blades in line with manufacturer’s recommendations.

4.4 Dispose of used cutters in line with environmental protection practices.

4.5 Keep machine area clear of dust and debris in line with organisational safety procedures.

4.6 Record and report production outcomes, equipment faults and maintenance requirements to appropriate personnel.

Not Applicable

A person demonstrating competency in this unit must satisfy all of the elements, performance criteria and foundation skills of this unit. If a specific volume or frequency is not stated below, then evidence must be provided that the following requirements have been performed on at least one occasion:

produce dressed boards of timber in line with an individual work order for board type prescribing different dimensions and tolerances and number of boards for each job. Types of timber include:

softwood

hardwood

treated

untreated

after each of the above jobs, complete operator maintenance on the equipment used.

A person competent in this unit must be able to demonstrate knowledge of:

environmental protection practices for forest products factory settings:

reducing water and energy use

cleaning plant, tools and equipment

disposing of, recycling and reusing timber and other waste

typical timber defects and how these affect ability to produce a quality finished product:

warp

wane

cupping

shakes

insect defects

knots

resin pockets

typical dressing problems triggering adjustment of process to ensure product quality:

blunt or damaged cutters

burn marks

extra cuts

excessive cutter marks

dimensional errors

industry standard profiles, lengths, cross sections and tolerances and applicable terminology

cutting patterns used on boards to achieve maximum volume recovery

feed rates and how they affect production output and finished quality of boards

purpose, features and operation of multi-headed machines for dressing boards:

single or multi-headed machines

machines cutting on one side of board only

machines cutting two or more sides of board simultaneously

machines incorporating grooving or splitting saws

methods for assessing cutter condition

organisational procedures specific to dressing boards using multi-headed machines:

workplace health and safety with particular emphasis on equipment lock out and use of personal protective equipment

communication reporting lines

recording and reporting production outcomes, equipment faults and maintenance requirements.

The following resources must be made available:

multi-headed machines for dressing boards:

single or multi-headed machines

machines cutting on one side of board only

machines cutting two or more sides of board simultaneously

machines incorporating grooving or splitting saws

maintenance tools and equipment for replacing cutters

consumable cutters

personal protective equipment suitable for dressing boards using multi-headed machines

commercial timber boards

manufacturers’ instructions for use and maintenance of equipment

work order with specific instructions for dressing boards using multi-headed machines

template documents for recording production outcomes, equipment faults and maintenance requirements

organisational procedures for dressing boards using multi-headed machines.

Competency is to be assessed in the workplace or a simulated environment that accurately reflects performance in a real workplace setting.

Assessor requirements

Assessors must:

hold the appropriate assessor competency standards as outlined in regulations; and

be able to demonstrate vocational competencies at least to the level being assessed; and

be able to demonstrate how they are continuing to develop their VET knowledge and skills as well as maintaining their industry currency and assessor competence.

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Review work order and where required check with appropriate personnel. 
Select appropriate personal protective and other equipment and check for operational effectiveness. 
Identify sizes and quantities for dressed boards, assess available sawn boards and estimate material removal rates. 
Plan dressing operation and processing sizes in line with work order. 
Use equipment in line with organisational safety procedures, manufacturer’s instructions and environmental protection practices. 
Lock-out equipment, set and adjust cutters, feeders, guides and conveyors to suit required dressed product dimensions and available sawn material. 
Complete trial run to check equipment operation, accuracy and quality and dimensions of finished work. 
Accept or reject trialled material and dispose of in line with environmental protection practices. 
Adjust equipment settings as necessary. 
Select and follow cutting sequence to maximise volume recovery and produce required dimensions and quantity. 
Maintain feed rate appropriate to timber condition and board size. 
Assess dressing conditions regularly to ensure continuity of supply and processing. 
Adjust conditions to optimise feed rate and maintain finished dimensions in line with work order. 
Regularly evaluate finish and measure dressed board dimensions and make adjustments to ensure product quality and required dimensions. 
Dispose of incorrect cuts, off cuts and defective material in line with environmental protection practices. 
Follow organisational safety procedures to lock out equipment. 
Check cutter for bluntness or damage. 
Remove and replace cutters and blades in line with manufacturer’s recommendations. 
Dispose of used cutters in line with environmental protection practices. 
Keep machine area clear of dust and debris in line with organisational safety procedures. 
Record and report production outcomes, equipment faults and maintenance requirements to appropriate personnel. 

Forms

Assessment Cover Sheet

FWPCOT3205 - Dress boards using multi-headed machines
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:


Assessment Record Sheet

FWPCOT3205 - Dress boards using multi-headed machines

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: