Assessor Resource

FWPCOT3228
Plane/sand panels

Assessment tool

Version 1.0
Issue Date: April 2024


This unit of competency describes the outcomes required to plane and sand the the surfaces of panels, optimising board thickness or retaining integrity of veneers. Work is complete in a forest products factory setting and includes operator maintenance.

The unit applies to Timber Products Technician, Production Worker.

No licensing, legislative, regulatory, or certification requirements apply to this unit at the time of publication.

You may want to include more information here about the target group and the purpose of the assessments (eg formative, summative, recognition)



Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold italicised text is used, further information is detailed in the range of conditions.

1. Prepare for planing and sanding

1.1 Review work order and where required check with appropriate personnel.

1.2 Select appropriate personal protective and other equipment and check for operational effectiveness.

1.3 Obtain type and quantity of panels for planing or sanding from the production process.

1.4 Plan planing or sanding process in line with work order.

2. Plane and sand panels

2.1 Use equipment in line with organisational safety procedures, manufacturer’s instructions and environmental protection practices.

2.2 Complete pre start-up checks and set planing or sanding thickness and feed rate for optimal product recovery.

2.3 Position material and feed at rate appropriate to machine speed, capacity, board or veneer panel thickness and condition.

2.4 Plane or sand panels to specification and assess panel visually throughout process for thickness, finish quality and veneer faults.

2.5 Coordinate outfeed to ensure efficient recovery of planed or sanded material.

2.6 Check dust extraction equipment regularly and clean to avoid blockages.

3. Redistribute material

3.1 Grade finished panels for quality and use in line with industry standards.

3.2 Direct material to storage or processing operations in line with organisational procedures.

3.3 Dispose of sub-standard material in line with environmental protection practices.

3.4 Clean work area in line with organisational safety procedures.

4. Complete operator maintenance

4.1 Follow organisational safety procedures to lock out equipment.

4.2 Check planer blades or sanding belts for bluntness or damage.

4.3 Remove and replace planer blades or sanding belts in line with manufacturer’s recommendations.

4.4 Keep machine area clear of dust and debris in line with organisational safety procedures.

4.5 Record and report production outcomes, equipment faults and maintenance requirements to appropriate personnel.

A person demonstrating competency in this unit must satisfy all of the elements, performance criteria and foundation skills of this unit. If a specific volume or frequency is not stated below, then evidence must be provided that the following requirements have been performed on at least one occasion:

follow organisational policies and procedures relevant to planing and sanding panels

plane and sand panels in readiness for application to panel products or for interim storage

redistribute material on site using designated equipment

conduct operator maintenance on planing and sanding equipment

A person competent in this unit must be able to demonstrate knowledge of:

planning or sanding techniques

methods of visual inspection

characteristics of timber and veneer

typical flow of material supply in and out of the planing and sanding area

typical work flow processes and sanding techniques for optimising thickness, finish and quality of timber and veneer panels

typical timber and veneer defects and how they affect ability to produce quality finished product:

warp

wane

cupping

shakes

insect defects

knots

resin pockets

lifting veneer

bonding problems

key features of, and applicable terminology for, industry standard grades for re-classifying quality and use of planed and sanded timber and veneer panels

purpose, features and operation of equipment used to plane and sand panels:

panel planers or thicknessers

surface planers or buzzers

drum sanders

panel sanders

veneer sanders

stroke sanders

dust extraction equipment:

machine specific dust extraction systems with collection bags

hopper-based extraction systems

methods for assessing condition of planer blades and sanding belts

organisational policies and procedures specific to planing and sanding panels:

workplace health and safety with particular emphasis on equipment lock out and use of personal protective equipment

communication reporting lines

recording and reporting production outcomes, equipment faults and maintenance requirements

environmental protection practices for forest products factory settings:

reducing water and energy use

cleaning plant, tools and equipment

disposing of, recycling and reusing timber and other waste

The following resources must be made available:

planing equipment

sanders including one or more of the following:

drum sanders

panel sanders

veneer sanders

stroke sanders

dust extraction equipment

maintenance tools and equipment for planers and sanders

consumable planer blades and sanding belts

personal protective equipment suitable for planing and sanding panels

commercial panels

manufacturers’ instructions for use and maintenance of equipment

work order with specific instructions for planing and sanding panels

template documents for recording production outcomes, equipment faults and maintenance requirements

organisational policies and procedures for planing and sanding panels.

Competency is to be assessed in the workplace or a simulated environment that accurately reflects performance in a real workplace setting.

Assessor requirements

Assessors must:

hold the appropriate assessor competency standards as outlined in regulations; and

be able to demonstrate vocational competencies at least to the level being assessed; and

be able to demonstrate how they are continuing to develop their VET knowledge and skills as well as maintaining their industry currency and assessor competence.


Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assingnment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)


Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold italicised text is used, further information is detailed in the range of conditions.

1. Prepare for planing and sanding

1.1 Review work order and where required check with appropriate personnel.

1.2 Select appropriate personal protective and other equipment and check for operational effectiveness.

1.3 Obtain type and quantity of panels for planing or sanding from the production process.

1.4 Plan planing or sanding process in line with work order.

2. Plane and sand panels

2.1 Use equipment in line with organisational safety procedures, manufacturer’s instructions and environmental protection practices.

2.2 Complete pre start-up checks and set planing or sanding thickness and feed rate for optimal product recovery.

2.3 Position material and feed at rate appropriate to machine speed, capacity, board or veneer panel thickness and condition.

2.4 Plane or sand panels to specification and assess panel visually throughout process for thickness, finish quality and veneer faults.

2.5 Coordinate outfeed to ensure efficient recovery of planed or sanded material.

2.6 Check dust extraction equipment regularly and clean to avoid blockages.

3. Redistribute material

3.1 Grade finished panels for quality and use in line with industry standards.

3.2 Direct material to storage or processing operations in line with organisational procedures.

3.3 Dispose of sub-standard material in line with environmental protection practices.

3.4 Clean work area in line with organisational safety procedures.

4. Complete operator maintenance

4.1 Follow organisational safety procedures to lock out equipment.

4.2 Check planer blades or sanding belts for bluntness or damage.

4.3 Remove and replace planer blades or sanding belts in line with manufacturer’s recommendations.

4.4 Keep machine area clear of dust and debris in line with organisational safety procedures.

4.5 Record and report production outcomes, equipment faults and maintenance requirements to appropriate personnel.

Not Applicable

A person demonstrating competency in this unit must satisfy all of the elements, performance criteria and foundation skills of this unit. If a specific volume or frequency is not stated below, then evidence must be provided that the following requirements have been performed on at least one occasion:

follow organisational policies and procedures relevant to planing and sanding panels

plane and sand panels in readiness for application to panel products or for interim storage

redistribute material on site using designated equipment

conduct operator maintenance on planing and sanding equipment

A person competent in this unit must be able to demonstrate knowledge of:

planning or sanding techniques

methods of visual inspection

characteristics of timber and veneer

typical flow of material supply in and out of the planing and sanding area

typical work flow processes and sanding techniques for optimising thickness, finish and quality of timber and veneer panels

typical timber and veneer defects and how they affect ability to produce quality finished product:

warp

wane

cupping

shakes

insect defects

knots

resin pockets

lifting veneer

bonding problems

key features of, and applicable terminology for, industry standard grades for re-classifying quality and use of planed and sanded timber and veneer panels

purpose, features and operation of equipment used to plane and sand panels:

panel planers or thicknessers

surface planers or buzzers

drum sanders

panel sanders

veneer sanders

stroke sanders

dust extraction equipment:

machine specific dust extraction systems with collection bags

hopper-based extraction systems

methods for assessing condition of planer blades and sanding belts

organisational policies and procedures specific to planing and sanding panels:

workplace health and safety with particular emphasis on equipment lock out and use of personal protective equipment

communication reporting lines

recording and reporting production outcomes, equipment faults and maintenance requirements

environmental protection practices for forest products factory settings:

reducing water and energy use

cleaning plant, tools and equipment

disposing of, recycling and reusing timber and other waste

The following resources must be made available:

planing equipment

sanders including one or more of the following:

drum sanders

panel sanders

veneer sanders

stroke sanders

dust extraction equipment

maintenance tools and equipment for planers and sanders

consumable planer blades and sanding belts

personal protective equipment suitable for planing and sanding panels

commercial panels

manufacturers’ instructions for use and maintenance of equipment

work order with specific instructions for planing and sanding panels

template documents for recording production outcomes, equipment faults and maintenance requirements

organisational policies and procedures for planing and sanding panels.

Competency is to be assessed in the workplace or a simulated environment that accurately reflects performance in a real workplace setting.

Assessor requirements

Assessors must:

hold the appropriate assessor competency standards as outlined in regulations; and

be able to demonstrate vocational competencies at least to the level being assessed; and

be able to demonstrate how they are continuing to develop their VET knowledge and skills as well as maintaining their industry currency and assessor competence.

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Review work order and where required check with appropriate personnel. 
Select appropriate personal protective and other equipment and check for operational effectiveness. 
Obtain type and quantity of panels for planing or sanding from the production process. 
Plan planing or sanding process in line with work order. 
Use equipment in line with organisational safety procedures, manufacturer’s instructions and environmental protection practices. 
Complete pre start-up checks and set planing or sanding thickness and feed rate for optimal product recovery. 
Position material and feed at rate appropriate to machine speed, capacity, board or veneer panel thickness and condition. 
Plane or sand panels to specification and assess panel visually throughout process for thickness, finish quality and veneer faults. 
Coordinate outfeed to ensure efficient recovery of planed or sanded material. 
Check dust extraction equipment regularly and clean to avoid blockages. 
Grade finished panels for quality and use in line with industry standards. 
Direct material to storage or processing operations in line with organisational procedures. 
Dispose of sub-standard material in line with environmental protection practices. 
Clean work area in line with organisational safety procedures. 
Follow organisational safety procedures to lock out equipment. 
Check planer blades or sanding belts for bluntness or damage. 
Remove and replace planer blades or sanding belts in line with manufacturer’s recommendations. 
Keep machine area clear of dust and debris in line with organisational safety procedures. 
Record and report production outcomes, equipment faults and maintenance requirements to appropriate personnel. 

Forms

Assessment Cover Sheet

FWPCOT3228 - Plane/sand panels
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:


Assessment Record Sheet

FWPCOT3228 - Plane/sand panels

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: