Assessor Resource

FWPCOT3235
Machine material using CNC machining and processing centres

Assessment tool

Version 1.0
Issue Date: April 2024


This unit of competency describes the outcomes required to set up operate and maintain computer numerically controlled (CNC) machining and processing centres used for the production of panels and components. Work is completed in a forest products factory setting andincludes operator maintenance.

The skills and knowledge required for competent workplace performance are to be used within the scope of the person's job and authority.

The unit applies to Production Worker, Timber Fabricator, Engineered Timber Products Technician.

No licensing, legislative, regulatory, or certification requirements apply to this unit at the time of publication.

You may want to include more information here about the target group and the purpose of the assessments (eg formative, summative, recognition)



Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold italicised text is used, further information is detailed in the range of conditions.

1. Prepare for machining

1.1 Review work order and check with appropriate personnel.

1.2 Select appropriate personal protective equipment and check for operational effectiveness.

1.3 Obtain type and quantity of material for machining from storage location.

1.4 Plan material machining process in line with work order.

2. Set up machine

2.1 Set CNC program to job specifications.

2.2 Check cutting machines, cutting tools, jigs, emergency stops, gauges, guards and controls for safe and effective operation.

2.3 Adjust cutting machine settings in line with work order.

2.4 Complete trial run to check system and machine operation for accuracy, quality and dimensions of finished work.

2.5 Accept or reject trialled material and dispose of in line with environmental protection practices.

2.6 Complete final adjustments to CNC program and equipment.

3. Operate machine

3.1 Use equipment in line with organisational safety procedures, manufacturer’s instructions , design capacity and purpose and environmental protection practices.

3.2 Feed materials into machine, operate cutting equipment in line with tooling requirements and monitor use regularly to minimise waste and ensure correct dimensions are produced.

3.3 Repair or dispose of incorrect cuts, off-cuts and material with defects in line with environmental protection practices.

3.4 Identify routine processing problems and resolve or report to appropriate personnel.

4. Complete operator maintenance

4.1 Follow organisational safety procedures to lock-out equipment.

4.2 Check cutting tools for bluntness or damage.

4.3 Remove and replace cutting tools in line with manufacturer recommendations.

4.4 Dispose of used cutting tools in line environmental protection practices.

4.5 Keep machining area clear of dust and debris in line with organisational safety procedures.

4.6 Record and report production outcomes, equipment faults and maintenance requirements to appropriate personnel.

A person demonstrating competency in this unit must satisfy all of the elements, performance criteria and foundation skills of this unit. If a specific volume or frequency is not stated below, then evidence must be provided that the following requirements have been performed on at least one occasion:

follow organisational policies and procedures relevant to machining material using CNC sizing machines

machine materials using CNC equipment in line with a work order and withing prosecribed organisational tolerances

set computer programs for the CNC equipment to follow

conduct operator maintenance on CNC equipment

A person competent in this unit must be able to demonstrate knowledge of:

range of cutting patterns used with CNC machining and processing centres to achieve accurate dimensions and quality of finished work

range of industry standard lengths, cross sections and tolerances and applicable terminology

system functions and capabilities of CNC software for machining and processing centres

purpose, features and operation of CNC equipment used to machine material:

CNC machining and processing centres, including three axis machining centres

multi-tasking machining centres

flat-bed routers and mortisers

dust extraction equipment

jigs and shaped templates for routing

timber characteristics, timber products and timber defects

methods for assessing cutter tool condition

organisational policies and procedures specific to machining material using CNC machining and processing centres:

workplace health and safety with particular emphasis on equipment lock out and use of personal protective equipment

communication reporting lines

recording and reporting production outcomes, equipment faults and maintenance requirements

environmental protection practices for forest products factory settings:

reducing water and energy use

cleaning plant, tools and equipment

disposing of, recycling and reusing timber and other waste

The following resources must be made available:

CNC machining and processing centres, including three axis machining centres

multi-tasking machining centres

flat-bed routers and mortisers

dust extraction equipment

jigs and shaped templates for routing

maintenance tools and equipment for boring, routing and mortising equipment

consumable router, boring, drilling and mortising bits

personal protective equipment suitable for machining material using CNC machining and processing centres

a diverse range of commercial timber:

beams

laminated veneer

chipboard

medium density fibreboard

dressed timber

preservative treated timber

manufacturers’ instructions for use and maintenance of equipment

work order with specific instructions for machining material using CNC machining and processing centres

template documents for recording production outcomes, equipment faults and maintenance requirements

organisational policies and procedures for machining material using CNC machining and processing centres.

Competency is to be assessed in the workplace or a simulated environment that accurately reflects performance in a real workplace setting.

Assessor requirements

Assessors must:

hold the appropriate assessor competency standards as outlined in regulations; and

be able to demonstrate vocational competencies at least to the level being assessed; and

be able to demonstrate how they are continuing to develop their VET knowledge and skills as well as maintaining their industry currency and assessor competence.


Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assingnment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)


Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold italicised text is used, further information is detailed in the range of conditions.

1. Prepare for machining

1.1 Review work order and check with appropriate personnel.

1.2 Select appropriate personal protective equipment and check for operational effectiveness.

1.3 Obtain type and quantity of material for machining from storage location.

1.4 Plan material machining process in line with work order.

2. Set up machine

2.1 Set CNC program to job specifications.

2.2 Check cutting machines, cutting tools, jigs, emergency stops, gauges, guards and controls for safe and effective operation.

2.3 Adjust cutting machine settings in line with work order.

2.4 Complete trial run to check system and machine operation for accuracy, quality and dimensions of finished work.

2.5 Accept or reject trialled material and dispose of in line with environmental protection practices.

2.6 Complete final adjustments to CNC program and equipment.

3. Operate machine

3.1 Use equipment in line with organisational safety procedures, manufacturer’s instructions , design capacity and purpose and environmental protection practices.

3.2 Feed materials into machine, operate cutting equipment in line with tooling requirements and monitor use regularly to minimise waste and ensure correct dimensions are produced.

3.3 Repair or dispose of incorrect cuts, off-cuts and material with defects in line with environmental protection practices.

3.4 Identify routine processing problems and resolve or report to appropriate personnel.

4. Complete operator maintenance

4.1 Follow organisational safety procedures to lock-out equipment.

4.2 Check cutting tools for bluntness or damage.

4.3 Remove and replace cutting tools in line with manufacturer recommendations.

4.4 Dispose of used cutting tools in line environmental protection practices.

4.5 Keep machining area clear of dust and debris in line with organisational safety procedures.

4.6 Record and report production outcomes, equipment faults and maintenance requirements to appropriate personnel.

Not Applicable

A person demonstrating competency in this unit must satisfy all of the elements, performance criteria and foundation skills of this unit. If a specific volume or frequency is not stated below, then evidence must be provided that the following requirements have been performed on at least one occasion:

follow organisational policies and procedures relevant to machining material using CNC sizing machines

machine materials using CNC equipment in line with a work order and withing prosecribed organisational tolerances

set computer programs for the CNC equipment to follow

conduct operator maintenance on CNC equipment

A person competent in this unit must be able to demonstrate knowledge of:

range of cutting patterns used with CNC machining and processing centres to achieve accurate dimensions and quality of finished work

range of industry standard lengths, cross sections and tolerances and applicable terminology

system functions and capabilities of CNC software for machining and processing centres

purpose, features and operation of CNC equipment used to machine material:

CNC machining and processing centres, including three axis machining centres

multi-tasking machining centres

flat-bed routers and mortisers

dust extraction equipment

jigs and shaped templates for routing

timber characteristics, timber products and timber defects

methods for assessing cutter tool condition

organisational policies and procedures specific to machining material using CNC machining and processing centres:

workplace health and safety with particular emphasis on equipment lock out and use of personal protective equipment

communication reporting lines

recording and reporting production outcomes, equipment faults and maintenance requirements

environmental protection practices for forest products factory settings:

reducing water and energy use

cleaning plant, tools and equipment

disposing of, recycling and reusing timber and other waste

The following resources must be made available:

CNC machining and processing centres, including three axis machining centres

multi-tasking machining centres

flat-bed routers and mortisers

dust extraction equipment

jigs and shaped templates for routing

maintenance tools and equipment for boring, routing and mortising equipment

consumable router, boring, drilling and mortising bits

personal protective equipment suitable for machining material using CNC machining and processing centres

a diverse range of commercial timber:

beams

laminated veneer

chipboard

medium density fibreboard

dressed timber

preservative treated timber

manufacturers’ instructions for use and maintenance of equipment

work order with specific instructions for machining material using CNC machining and processing centres

template documents for recording production outcomes, equipment faults and maintenance requirements

organisational policies and procedures for machining material using CNC machining and processing centres.

Competency is to be assessed in the workplace or a simulated environment that accurately reflects performance in a real workplace setting.

Assessor requirements

Assessors must:

hold the appropriate assessor competency standards as outlined in regulations; and

be able to demonstrate vocational competencies at least to the level being assessed; and

be able to demonstrate how they are continuing to develop their VET knowledge and skills as well as maintaining their industry currency and assessor competence.

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Review work order and check with appropriate personnel. 
Select appropriate personal protective equipment and check for operational effectiveness. 
Obtain type and quantity of material for machining from storage location. 
Plan material machining process in line with work order. 
Set CNC program to job specifications. 
Check cutting machines, cutting tools, jigs, emergency stops, gauges, guards and controls for safe and effective operation. 
Adjust cutting machine settings in line with work order. 
Complete trial run to check system and machine operation for accuracy, quality and dimensions of finished work. 
Accept or reject trialled material and dispose of in line with environmental protection practices. 
Complete final adjustments to CNC program and equipment. 
Use equipment in line with organisational safety procedures, manufacturer’s instructions , design capacity and purpose and environmental protection practices. 
Feed materials into machine, operate cutting equipment in line with tooling requirements and monitor use regularly to minimise waste and ensure correct dimensions are produced. 
Repair or dispose of incorrect cuts, off-cuts and material with defects in line with environmental protection practices. 
Identify routine processing problems and resolve or report to appropriate personnel. 
Follow organisational safety procedures to lock-out equipment. 
Check cutting tools for bluntness or damage. 
Remove and replace cutting tools in line with manufacturer recommendations. 
Dispose of used cutting tools in line environmental protection practices. 
Keep machining area clear of dust and debris in line with organisational safety procedures. 
Record and report production outcomes, equipment faults and maintenance requirements to appropriate personnel. 

Forms

Assessment Cover Sheet

FWPCOT3235 - Machine material using CNC machining and processing centres
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:


Assessment Record Sheet

FWPCOT3235 - Machine material using CNC machining and processing centres

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: