Assessor Resource

FWPCOT3244
Cut material to profile

Assessment tool

Version 1.0
Issue Date: April 2024


This unit of competency describes the outcomes required to cut material to a profile with shaping equipment to produce moulded timber products. Work is completed in a forest products factory setting and includes operator maintenance.

The unit applies to Benchman, Machine Operator, Timber Products Technician, Production technician, Press operator.

No licensing, legislative, regulatory, or certification requirements apply to this unit at the time of publication.

You may want to include more information here about the target group and the purpose of the assessments (eg formative, summative, recognition)



Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold italicised text is used, further information is detailed in the range of conditions.

1. Prepare for profiling

1.1 Review work order and where required check with appropriate personnel.

1.2 Select appropriate personal protective and other equipment and check for operational effectiveness.

1.3 Obtain type and quantity of material for profiling from storage location.

1.4 Identify profile to be cut and select cutting blades.

2. Set up profiling equipment

2.1 Use equipment in line with organisational safety procedures, manufacturer’s instructions and environmental protection practices.

2.2 Follow lock-out procedures, select and attach machine guides and install cutting blades.

2.3 Set depth of cut or profile in line with required shape and to minimise waste.

2.4 Stack material in close proximity to maximise ease of machine feeding.

2.5 Test equipment set up for correct profile alignment through trial run and adjust as required.

3. Cut material to profile

3.1 Feed material into machine at feed rate prescribed by organisational requirements.

3.2 Follow, maintain and adjust cutting sequence to produce required quantity and maximise feed rate.

3.3 Check profiling process regularly and adjust to maintain desired depth and profile.

3.4 Dispose of incorrect cuts, off cuts and defective material in line with environmental protection practices.

3.5 Stack material safely in designated location in line with work order.

4. Complete operator maintenance

4.1 Follow organisational safety procedures to lock out equipment.

4.2 Check cutting blades for bluntness or damage.

4.3 Remove and replace cutting blades in line with manufacturer’s recommendations.

4.4 Keep machine area clear of dust and debris in line with organisational safety procedures.

4.5 Record and report production outcomes, equipment faults and maintenance requirements to appropriate personnel.

A person demonstrating competency in this unit must satisfy all of the elements, performance criteria and foundation skills of this unit. If a specific volume or frequency is not stated below, then evidence must be provided that the following requirements have been performed on at least one occasion:

follow organisational policies and procedures relevant to cutting material to profile

cut material to profile in line with a work order and prescribed organisational specifications

conduct operator maintenance

stack batches of cut material in line with organisational requirements and WHS regulations

A person competent in this unit must be able to demonstrate knowledge of:

environmental protection practices for forest products factory settings:

cleaning plant, tools and equipment

disposing of, recycling and reusing timber and other waste

reducing water and energy use

characteristics of timber and timber features

storage systems and labelling procedures including

storage racks

storage bays

bins

stacks

pallet boxes

modularised storage components

temporary stacking bays

storage layout and categories for:

raw materials

stacking finished panels

typical timber defects and how they affect ability to produce quality profiled product:

warp

wane

cupping

shakes

insect defects

knots

resin pockets

range of common profiles and applicable terminology including:

quad

beading

mouldings

shaped beams

architraves

skirting boards

scotia

common cutting patterns used to achieve common profiles

range of feed rates and how they affect production output and finished quality of material

purpose, features and operation of equipment used to cut materials to profile:

measuring equipment

multi-head planing machines (four siders)

spindle moulders

routing machines

shaping machines

machine guides

methods for assessing cutting blade condition

organisational procedures specific to cutting materials to profile:

workplace health and safety with particular emphasis on equipment lock out and use of personal protective equipment

communication reporting lines

recording and reporting production outcomes, equipment faults and maintenance requirements.

The following resources must be made available:

measuring equipment

profiling equipment including one or more of the following:

multi-head planing machines (four siders)

spindle moulders

routing machines

shaping machines

machine guides

maintenance tools and equipment for for removing and replacing cutting blades

consumable profile cutting blades in various shapes and sizes

personal protective equipment suitable for cutting material to profile

suitable material including one or more of the following:

dressed timber

in-the-rough timber

stress and non-stress graded timber

preservative treated timber

medium density fibreboard

laminated veneer

chipboard

fibreboard

coated and/or treated timber products

beams, including laminated beams

manufacturers’ instructions for use and maintenance of equipment

work order with specific instructions for cutting material to profile

template documents for recording production outcomes, equipment faults and maintenance requirements

organisational policies and procedures for cutting material to profile.

Competency is to be assessed in the workplace or a simulated environment that accurately reflects performance in a real workplace setting.

Assessor requirements

Assessors must:

hold the appropriate assessor competency standards as outlined in regulations; and

be able to demonstrate vocational competencies at least to the level being assessed; and

be able to demonstrate how they are continuing to develop their VET knowledge and skills as well as maintaining their industry currency and assessor competence.


Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assingnment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)


Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold italicised text is used, further information is detailed in the range of conditions.

1. Prepare for profiling

1.1 Review work order and where required check with appropriate personnel.

1.2 Select appropriate personal protective and other equipment and check for operational effectiveness.

1.3 Obtain type and quantity of material for profiling from storage location.

1.4 Identify profile to be cut and select cutting blades.

2. Set up profiling equipment

2.1 Use equipment in line with organisational safety procedures, manufacturer’s instructions and environmental protection practices.

2.2 Follow lock-out procedures, select and attach machine guides and install cutting blades.

2.3 Set depth of cut or profile in line with required shape and to minimise waste.

2.4 Stack material in close proximity to maximise ease of machine feeding.

2.5 Test equipment set up for correct profile alignment through trial run and adjust as required.

3. Cut material to profile

3.1 Feed material into machine at feed rate prescribed by organisational requirements.

3.2 Follow, maintain and adjust cutting sequence to produce required quantity and maximise feed rate.

3.3 Check profiling process regularly and adjust to maintain desired depth and profile.

3.4 Dispose of incorrect cuts, off cuts and defective material in line with environmental protection practices.

3.5 Stack material safely in designated location in line with work order.

4. Complete operator maintenance

4.1 Follow organisational safety procedures to lock out equipment.

4.2 Check cutting blades for bluntness or damage.

4.3 Remove and replace cutting blades in line with manufacturer’s recommendations.

4.4 Keep machine area clear of dust and debris in line with organisational safety procedures.

4.5 Record and report production outcomes, equipment faults and maintenance requirements to appropriate personnel.

Not Applicable

A person demonstrating competency in this unit must satisfy all of the elements, performance criteria and foundation skills of this unit. If a specific volume or frequency is not stated below, then evidence must be provided that the following requirements have been performed on at least one occasion:

follow organisational policies and procedures relevant to cutting material to profile

cut material to profile in line with a work order and prescribed organisational specifications

conduct operator maintenance

stack batches of cut material in line with organisational requirements and WHS regulations

A person competent in this unit must be able to demonstrate knowledge of:

environmental protection practices for forest products factory settings:

cleaning plant, tools and equipment

disposing of, recycling and reusing timber and other waste

reducing water and energy use

characteristics of timber and timber features

storage systems and labelling procedures including

storage racks

storage bays

bins

stacks

pallet boxes

modularised storage components

temporary stacking bays

storage layout and categories for:

raw materials

stacking finished panels

typical timber defects and how they affect ability to produce quality profiled product:

warp

wane

cupping

shakes

insect defects

knots

resin pockets

range of common profiles and applicable terminology including:

quad

beading

mouldings

shaped beams

architraves

skirting boards

scotia

common cutting patterns used to achieve common profiles

range of feed rates and how they affect production output and finished quality of material

purpose, features and operation of equipment used to cut materials to profile:

measuring equipment

multi-head planing machines (four siders)

spindle moulders

routing machines

shaping machines

machine guides

methods for assessing cutting blade condition

organisational procedures specific to cutting materials to profile:

workplace health and safety with particular emphasis on equipment lock out and use of personal protective equipment

communication reporting lines

recording and reporting production outcomes, equipment faults and maintenance requirements.

The following resources must be made available:

measuring equipment

profiling equipment including one or more of the following:

multi-head planing machines (four siders)

spindle moulders

routing machines

shaping machines

machine guides

maintenance tools and equipment for for removing and replacing cutting blades

consumable profile cutting blades in various shapes and sizes

personal protective equipment suitable for cutting material to profile

suitable material including one or more of the following:

dressed timber

in-the-rough timber

stress and non-stress graded timber

preservative treated timber

medium density fibreboard

laminated veneer

chipboard

fibreboard

coated and/or treated timber products

beams, including laminated beams

manufacturers’ instructions for use and maintenance of equipment

work order with specific instructions for cutting material to profile

template documents for recording production outcomes, equipment faults and maintenance requirements

organisational policies and procedures for cutting material to profile.

Competency is to be assessed in the workplace or a simulated environment that accurately reflects performance in a real workplace setting.

Assessor requirements

Assessors must:

hold the appropriate assessor competency standards as outlined in regulations; and

be able to demonstrate vocational competencies at least to the level being assessed; and

be able to demonstrate how they are continuing to develop their VET knowledge and skills as well as maintaining their industry currency and assessor competence.

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Review work order and where required check with appropriate personnel. 
Select appropriate personal protective and other equipment and check for operational effectiveness. 
Obtain type and quantity of material for profiling from storage location. 
Identify profile to be cut and select cutting blades. 
Use equipment in line with organisational safety procedures, manufacturer’s instructions and environmental protection practices. 
Follow lock-out procedures, select and attach machine guides and install cutting blades. 
Set depth of cut or profile in line with required shape and to minimise waste. 
Stack material in close proximity to maximise ease of machine feeding. 
Test equipment set up for correct profile alignment through trial run and adjust as required. 
Feed material into machine at feed rate prescribed by organisational requirements. 
Follow, maintain and adjust cutting sequence to produce required quantity and maximise feed rate. 
Check profiling process regularly and adjust to maintain desired depth and profile. 
Dispose of incorrect cuts, off cuts and defective material in line with environmental protection practices. 
Stack material safely in designated location in line with work order. 
Follow organisational safety procedures to lock out equipment. 
Check cutting blades for bluntness or damage. 
Remove and replace cutting blades in line with manufacturer’s recommendations. 
Keep machine area clear of dust and debris in line with organisational safety procedures. 
Record and report production outcomes, equipment faults and maintenance requirements to appropriate personnel. 

Forms

Assessment Cover Sheet

FWPCOT3244 - Cut material to profile
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:


Assessment Record Sheet

FWPCOT3244 - Cut material to profile

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: