Assessor Resource

FWPSAW3212
Sharpen tipped circular saws

Assessment tool

Version 1.0
Issue Date: April 2024


This unit of competency describes the outcomes required to assess the tipped circular saw blade condition, set up for sharpening and sharpen saw blades with an automated grinder. Work is completed in a forest products factory setting.

The unit applies to Sawdoctor, Saw Repairer.

No licensing, legislative, regulatory, or certification requirements apply to this unit at the time of publication.

You may want to include more information here about the target group and the purpose of the assessments (eg formative, summative, recognition)



Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold italicised text is used, further information is detailed in the range of conditions.

1. Prepare for sharpening

1.1 Review work order and where required check with appropriate personnel.

1.2 Select appropriate repair, maintenance and personal protective equipment and check for operational effectiveness in line with manufacturer's recommendations.

1.3 Plan sharpening process in line with work order..

2. Assess condition and set up sharpening equipment

2.1 Follow organisational safety procedures thoughout all maintenance and repair processes.

2.2 Remove tipped circular saw blades or fit appropriate equipment to be sharpened in machinery.

2.3 Assess cutting performance of blade and determine need to replace or sharpen.

2.4 Assess condition of prior repairs, teeth and straightness of blade.

2.5 Select sharpening machine with suitable wheel diameter and change or dress grinding wheel.

2.6 Adjust machine settings to suit required blade geometry and set blade to manufacturer's recommendations.

2.7 Set up saw while in machine to ensure tooth profile and geometry are maintained.

3. Sharpen tipped circular saw blade

3.1 Prepare grinding coolant system in line with manufacturer’s instructions.

3.2 Select saw and grinding wheel angles, speeds and feeds to suit.

3.3 Grind teeth face and gullet to achieve required finish, maintaining original profile and pitch, according to industry standards.

3.4 Ensure variations in tooth height and depth of cut are within industry tolerances for concentricity.

3.5 Set wheel feeds and saw to minimise wear and avoid burn marks.

3.6 Dispose of unservicable tipped circular saw blades in line with environmental protection practices.

3.7 Identify routine processing and equipment faults and resolve or report to appropriate personnel.

A person demonstrating competency in this unit must satisfy all of the elements, performance criteria and foundation skills of this unit. If a specific volume or frequency is not stated below, then evidence must be provided that the following requirements have been performed on at least one occasion:

follow organisational policies and procedures relevant to sharpening tipped circular saws

sharpen tipped circular saws in line with the work order and within prescribed organisational requirements

remove and replace tipped circular saw blades from equipment

assess the condition of blade teeth for:

sharpness of each tooth

damage to teeth

pitch

number of teeth per metre

A person competent in this unit must be able to demonstrate knowledge of:

purpose, features and operation of circular saws for which tipped blades are sharpened:

circular saws

hot saws

cold saws

features and names of different parts of circular saw blades

purpose, features and operation of tools and equipment used to sharpen tipped circular saw blades:

manually or automatically adjustable grinding machines

abrasive wheels

importance of sharpening and setting teeth and tension to match requirements for:

characteristics of various materials sawn

speed of the sawing process

direction of the sawing process

cutting angle for sawing

saw blade specifications

methods for:

removing saw blades from circular saws

assessing saw blade condition

sharpening blades to specified requirements

setting teeth to a specified profile

setting concentricity of teeth

tooth pitch and tooth angles at which blades are sharpened (blade geometry)

range of speeds at which abrasive wheels can be operated without damaging blades

organisational policies and procedures specific to sharpening tipped circular saw blades:

workplace health and safety with particular emphasis on equipment lock out and use of personal protective equipment

communication reporting lines

recording and reporting processing and equipment faults

environmental protection practices for repairing and maintaining tools and equipment in forest products factory settings:

reducing water and energy use

cleaning plant, tools and equipment

disposing of, recycling and reusing materials

The following resources must be made available:

tools and equipment used to sharpen tipped circular saw blades:

manually or automatically adjustable grinding machines

abrasive wheels

measuring tools equipment

circular saws for which blades are to be sharpened:

circular saws

hot saws

cold saws

tipped circular saw blades for sharpening

replacement tips:

tungsten carbide

satellite

other alloyed materials; high speed steel

personal protective equipment suitable for sharpening tipped circular saw blades

manufacturers’ instructions for use, repair and maintenance of equipment

work order for repair and maintenance activities with specific instructions for sharpening tipped circular saw blades in specified equipment

documents, spreadsheets and commonly used proformas for recording processing and equipment faults

relevant personnel for the purposes of communicating information

organisational policies and procedures for sharpening tipped circular saw blades.

Competency is to be assessed in the workplace or a simulated environment that accurately reflects performance in a real workplace setting.

Assessor requirements

Assessors must:

hold the appropriate assessor competency standards as outlined in regulations; and

be able to demonstrate vocational competencies at least to the level being assessed; and

be able to demonstrate how they are continuing to develop their VET knowledge and skills as well as maintaining their industry currency and assessor competence.


Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assingnment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)


Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold italicised text is used, further information is detailed in the range of conditions.

1. Prepare for sharpening

1.1 Review work order and where required check with appropriate personnel.

1.2 Select appropriate repair, maintenance and personal protective equipment and check for operational effectiveness in line with manufacturer's recommendations.

1.3 Plan sharpening process in line with work order..

2. Assess condition and set up sharpening equipment

2.1 Follow organisational safety procedures thoughout all maintenance and repair processes.

2.2 Remove tipped circular saw blades or fit appropriate equipment to be sharpened in machinery.

2.3 Assess cutting performance of blade and determine need to replace or sharpen.

2.4 Assess condition of prior repairs, teeth and straightness of blade.

2.5 Select sharpening machine with suitable wheel diameter and change or dress grinding wheel.

2.6 Adjust machine settings to suit required blade geometry and set blade to manufacturer's recommendations.

2.7 Set up saw while in machine to ensure tooth profile and geometry are maintained.

3. Sharpen tipped circular saw blade

3.1 Prepare grinding coolant system in line with manufacturer’s instructions.

3.2 Select saw and grinding wheel angles, speeds and feeds to suit.

3.3 Grind teeth face and gullet to achieve required finish, maintaining original profile and pitch, according to industry standards.

3.4 Ensure variations in tooth height and depth of cut are within industry tolerances for concentricity.

3.5 Set wheel feeds and saw to minimise wear and avoid burn marks.

3.6 Dispose of unservicable tipped circular saw blades in line with environmental protection practices.

3.7 Identify routine processing and equipment faults and resolve or report to appropriate personnel.

Not Applicable

A person demonstrating competency in this unit must satisfy all of the elements, performance criteria and foundation skills of this unit. If a specific volume or frequency is not stated below, then evidence must be provided that the following requirements have been performed on at least one occasion:

follow organisational policies and procedures relevant to sharpening tipped circular saws

sharpen tipped circular saws in line with the work order and within prescribed organisational requirements

remove and replace tipped circular saw blades from equipment

assess the condition of blade teeth for:

sharpness of each tooth

damage to teeth

pitch

number of teeth per metre

A person competent in this unit must be able to demonstrate knowledge of:

purpose, features and operation of circular saws for which tipped blades are sharpened:

circular saws

hot saws

cold saws

features and names of different parts of circular saw blades

purpose, features and operation of tools and equipment used to sharpen tipped circular saw blades:

manually or automatically adjustable grinding machines

abrasive wheels

importance of sharpening and setting teeth and tension to match requirements for:

characteristics of various materials sawn

speed of the sawing process

direction of the sawing process

cutting angle for sawing

saw blade specifications

methods for:

removing saw blades from circular saws

assessing saw blade condition

sharpening blades to specified requirements

setting teeth to a specified profile

setting concentricity of teeth

tooth pitch and tooth angles at which blades are sharpened (blade geometry)

range of speeds at which abrasive wheels can be operated without damaging blades

organisational policies and procedures specific to sharpening tipped circular saw blades:

workplace health and safety with particular emphasis on equipment lock out and use of personal protective equipment

communication reporting lines

recording and reporting processing and equipment faults

environmental protection practices for repairing and maintaining tools and equipment in forest products factory settings:

reducing water and energy use

cleaning plant, tools and equipment

disposing of, recycling and reusing materials

The following resources must be made available:

tools and equipment used to sharpen tipped circular saw blades:

manually or automatically adjustable grinding machines

abrasive wheels

measuring tools equipment

circular saws for which blades are to be sharpened:

circular saws

hot saws

cold saws

tipped circular saw blades for sharpening

replacement tips:

tungsten carbide

satellite

other alloyed materials; high speed steel

personal protective equipment suitable for sharpening tipped circular saw blades

manufacturers’ instructions for use, repair and maintenance of equipment

work order for repair and maintenance activities with specific instructions for sharpening tipped circular saw blades in specified equipment

documents, spreadsheets and commonly used proformas for recording processing and equipment faults

relevant personnel for the purposes of communicating information

organisational policies and procedures for sharpening tipped circular saw blades.

Competency is to be assessed in the workplace or a simulated environment that accurately reflects performance in a real workplace setting.

Assessor requirements

Assessors must:

hold the appropriate assessor competency standards as outlined in regulations; and

be able to demonstrate vocational competencies at least to the level being assessed; and

be able to demonstrate how they are continuing to develop their VET knowledge and skills as well as maintaining their industry currency and assessor competence.

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Review work order and where required check with appropriate personnel. 
Select appropriate repair, maintenance and personal protective equipment and check for operational effectiveness in line with manufacturer's recommendations. 
Plan sharpening process in line with work order.. 
Follow organisational safety procedures thoughout all maintenance and repair processes. 
Remove tipped circular saw blades or fit appropriate equipment to be sharpened in machinery. 
Assess cutting performance of blade and determine need to replace or sharpen. 
Assess condition of prior repairs, teeth and straightness of blade. 
Select sharpening machine with suitable wheel diameter and change or dress grinding wheel. 
Adjust machine settings to suit required blade geometry and set blade to manufacturer's recommendations. 
Set up saw while in machine to ensure tooth profile and geometry are maintained. 
Prepare grinding coolant system in line with manufacturer’s instructions. 
Select saw and grinding wheel angles, speeds and feeds to suit. 
Grind teeth face and gullet to achieve required finish, maintaining original profile and pitch, according to industry standards. 
Ensure variations in tooth height and depth of cut are within industry tolerances for concentricity. 
Set wheel feeds and saw to minimise wear and avoid burn marks. 
Dispose of unservicable tipped circular saw blades in line with environmental protection practices. 
Identify routine processing and equipment faults and resolve or report to appropriate personnel. 

Forms

Assessment Cover Sheet

FWPSAW3212 - Sharpen tipped circular saws
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:


Assessment Record Sheet

FWPSAW3212 - Sharpen tipped circular saws

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: