Assessor Resource

FWPWPP3208
Punch peg holes in panels

Assessment tool

Version 1.0
Issue Date: April 2024


This unit of competency describes the outcomes required to punch peg holes in thin panel products to produce a peg board, using a hole punching machine.

The unit applies to production operators and technicians who punch peg holes in panels in a forest and wood products factory setting and includes operator maintenance.

No licensing, legislative, regulatory, or certification requirements apply to this unit at the time of publication.

You may want to include more information here about the target group and the purpose of the assessments (eg formative, summative, recognition)



Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold italicised text is used, further information is detailed in the range of conditions.

1. Prepare for hole punching

1.1 Review work order and where required check with appropriate personnel.

1.2 Select appropriate personal protective equipment and check for operational effectiveness.

1.3 Obtain type and quantity of material to be punched from storage location.

1.4 Plan punching process and hole lay out in line with work order.

2. Punch peg holes

2.1 Use equipment in line with organisational safety procedures, manufacturer’s instructions and environmental protection practices.

2.2 Complete pre start-up equipment checks to ensure operational effectiveness.

2.3 Feed material into machine at prescribed feed rate.

2.4 Follow punching sequence, and adjust to produce required quantity and maximum feed rate.

2.5 Check punching process regularly and adjust to maintain desired quality and output.

2.6 Dispose of sub-standard material in line with environmental protection practices.

2.7 Stack material safely in designated location in line with work order.

3. Complete operator maintenance

3.1 Follow organisational safety procedures to lock out equipment.

3.2 Check punches for bluntness or damage.

3.3 Remove and replace punches in line with manufacturer's recommendations.

3.4 Keep machine area clear of dust and debris in line with organisational safety procedures.

3.5 Record and report production outcomes, equipment faults and maintenance requirements to appropriate personnel.

A person demonstrating competency in this unit must satisfy all of the elements, performance criteria and foundation skills of this unit. If a specific volume or frequency is not stated below, then evidence must be provided that the following requirements have been performed on at least one occasion:

produce punched panels in line with individual work orders for each panel type prescribing different hole layouts/patterns and number of panels; material type include:

medium density fibreboard

chipboard

fibreboard

for each of the above jobs, stack batches of punched panels in storage location according to material type, dimension and hole layout/pattern

after each of the above jobs, complete operator maintenance on the punching machine used.

A person competent in this unit must be able to demonstrate knowledge of:

environmental protection practices for forest products factory settings:

reducing water and energy use

cleaning plant, tools and equipment

disposing of, recycling and reusing timber and other waste

storage layout and categories for:

raw materials

stacking finished panels

typical panel defects and how they affect ability to produce quality punched panels:

warp

wane

cupping

common uses for punched panels and typical hole layout/patterns

typical work flow processes and veneer punching techniques for optimising use of panels

appropriate range of feed rates to produce specified hole layout/pattern and quality finish

features of defects in finished panels which would trigger rejection and disposal:

incorrect margins

incorrect patterns

doglegs

purpose, features and operation of equipment used to punch peg holes in panels:

measuring equipment

punching machines

methods for assessing punch condition and completing basic non-specialist repair and maintenance for punching machines

organisational procedures specific to punching peg holes in panels:

workplace health and safety with particular emphasis on equipment lock out and use of personal protective equipment

communication reporting lines

recording and reporting production outcomes, equipment faults and maintenance requirements.

The following resources must be made available:

measuring equipment

punching machines

maintenance tools and equipment

personal protective equipment suitable for punching peg holes in panels

commercial timber panels which must include one or more of the following:

medium density fibreboard

chipboard

fibreboard

manufacturers’ instructions for use and maintenance of equipment

work order with specific instructions for the punching and storing timber panel products

template documents for recording production outcomes, equipment faults and maintenance requirements

relevant personnel for the purposes of communicating information

organisational procedures for punching peg holes in panels.

Competency is to be assessed in the workplace or a simulated environment that accurately reflects performance in a real workplace setting.

Assessor requirements

Assessors must:

hold the appropriate assessor competency standards as outlined in regulations; and

be able to demonstrate vocational competencies at least to the level being assessed; and

be able to demonstrate how they are continuing to develop their VET knowledge and skills as well as maintaining their industry currency and assessor competence.


Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assingnment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)


Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold italicised text is used, further information is detailed in the range of conditions.

1. Prepare for hole punching

1.1 Review work order and where required check with appropriate personnel.

1.2 Select appropriate personal protective equipment and check for operational effectiveness.

1.3 Obtain type and quantity of material to be punched from storage location.

1.4 Plan punching process and hole lay out in line with work order.

2. Punch peg holes

2.1 Use equipment in line with organisational safety procedures, manufacturer’s instructions and environmental protection practices.

2.2 Complete pre start-up equipment checks to ensure operational effectiveness.

2.3 Feed material into machine at prescribed feed rate.

2.4 Follow punching sequence, and adjust to produce required quantity and maximum feed rate.

2.5 Check punching process regularly and adjust to maintain desired quality and output.

2.6 Dispose of sub-standard material in line with environmental protection practices.

2.7 Stack material safely in designated location in line with work order.

3. Complete operator maintenance

3.1 Follow organisational safety procedures to lock out equipment.

3.2 Check punches for bluntness or damage.

3.3 Remove and replace punches in line with manufacturer's recommendations.

3.4 Keep machine area clear of dust and debris in line with organisational safety procedures.

3.5 Record and report production outcomes, equipment faults and maintenance requirements to appropriate personnel.

Not Applicable

A person demonstrating competency in this unit must satisfy all of the elements, performance criteria and foundation skills of this unit. If a specific volume or frequency is not stated below, then evidence must be provided that the following requirements have been performed on at least one occasion:

produce punched panels in line with individual work orders for each panel type prescribing different hole layouts/patterns and number of panels; material type include:

medium density fibreboard

chipboard

fibreboard

for each of the above jobs, stack batches of punched panels in storage location according to material type, dimension and hole layout/pattern

after each of the above jobs, complete operator maintenance on the punching machine used.

A person competent in this unit must be able to demonstrate knowledge of:

environmental protection practices for forest products factory settings:

reducing water and energy use

cleaning plant, tools and equipment

disposing of, recycling and reusing timber and other waste

storage layout and categories for:

raw materials

stacking finished panels

typical panel defects and how they affect ability to produce quality punched panels:

warp

wane

cupping

common uses for punched panels and typical hole layout/patterns

typical work flow processes and veneer punching techniques for optimising use of panels

appropriate range of feed rates to produce specified hole layout/pattern and quality finish

features of defects in finished panels which would trigger rejection and disposal:

incorrect margins

incorrect patterns

doglegs

purpose, features and operation of equipment used to punch peg holes in panels:

measuring equipment

punching machines

methods for assessing punch condition and completing basic non-specialist repair and maintenance for punching machines

organisational procedures specific to punching peg holes in panels:

workplace health and safety with particular emphasis on equipment lock out and use of personal protective equipment

communication reporting lines

recording and reporting production outcomes, equipment faults and maintenance requirements.

The following resources must be made available:

measuring equipment

punching machines

maintenance tools and equipment

personal protective equipment suitable for punching peg holes in panels

commercial timber panels which must include one or more of the following:

medium density fibreboard

chipboard

fibreboard

manufacturers’ instructions for use and maintenance of equipment

work order with specific instructions for the punching and storing timber panel products

template documents for recording production outcomes, equipment faults and maintenance requirements

relevant personnel for the purposes of communicating information

organisational procedures for punching peg holes in panels.

Competency is to be assessed in the workplace or a simulated environment that accurately reflects performance in a real workplace setting.

Assessor requirements

Assessors must:

hold the appropriate assessor competency standards as outlined in regulations; and

be able to demonstrate vocational competencies at least to the level being assessed; and

be able to demonstrate how they are continuing to develop their VET knowledge and skills as well as maintaining their industry currency and assessor competence.

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Review work order and where required check with appropriate personnel. 
Select appropriate personal protective equipment and check for operational effectiveness. 
Obtain type and quantity of material to be punched from storage location. 
Plan punching process and hole lay out in line with work order. 
Use equipment in line with organisational safety procedures, manufacturer’s instructions and environmental protection practices. 
Complete pre start-up equipment checks to ensure operational effectiveness. 
Feed material into machine at prescribed feed rate. 
Follow punching sequence, and adjust to produce required quantity and maximum feed rate. 
Check punching process regularly and adjust to maintain desired quality and output. 
Dispose of sub-standard material in line with environmental protection practices. 
Stack material safely in designated location in line with work order. 
Follow organisational safety procedures to lock out equipment. 
Check punches for bluntness or damage. 
Remove and replace punches in line with manufacturer's recommendations. 
Keep machine area clear of dust and debris in line with organisational safety procedures. 
Record and report production outcomes, equipment faults and maintenance requirements to appropriate personnel. 

Forms

Assessment Cover Sheet

FWPWPP3208 - Punch peg holes in panels
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:


Assessment Record Sheet

FWPWPP3208 - Punch peg holes in panels

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: