Assessor Resource

FWPWPP3212
Dry material

Assessment tool

Version 1.0
Issue Date: April 2024


This unit of competency describes the outcomes required to dry materials in a continuous operating single or multi pass dryer or flash dryer using either steam, heated air or gas.

The unit applies to production operators and technicians who dry material in a forest and wood products factory setting and includes operator maintenance.

No licensing, legislative, regulatory, or certification requirements apply to this unit at the time of publication.

You may want to include more information here about the target group and the purpose of the assessments (eg formative, summative, recognition)



Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold italicised text is used, further information is detailed in the range of conditions.

1. Prepare for drying

1.1 Review work order and where required check with appropriate personnel.

1.2 Identify and obtain type and quantity of material for drying process.

1.3 Select appropriate personal protective equipment and check for operational effectiveness.

1.4 Plan drying process in line with work order.

2. Set up and operate equipment for drying material

2.1 Use equipment in line with organisational safety procedures, manufacturer’s instructions and environmental protection practices.

2.2 Complete pre start-up equipment checks to ensure operational effectiveness, light furnace and monitor continually.

2.3 Follow emergency shutdown procedures in response to fire.

2.4 Set drying temperature, humidity and feed rate for optimal product recovery.

2.5 Position material and feed at rate appropriate to machine speed, capacity, treatment being dried, thickness and condition.

2.6 Assess material visually and measure moisture levels, ensuring outcomes in line with work order.

2.7 Coordinate out-feed to ensure efficient recovery of dried material.

2.8 Record and report on drying process to appropriate personnel.

3. Redistribute material

3.1 Regrade material in line with industry standards.

3.2 Direct material to storage or processing operations in line with organisational procedures.

3.3 Reject and dispose of defective material in line with environmental protection practices.

3.4 Clean work area in line with organisational safety procedures.

4. Complete operator maintenance

4.1 Follow organisational safety procedures to lock out equipment.

4.2 Check drying mechanisms for effective condition.

4.3 Check, and maintain oil levels, air filters, conveyors and chains in line with manufacturer’s recommendations.

4.4 Keep machine clear of dust and debris in line with organisational safety procedures.

4.5 Record and report equipment faults and maintenance requirements to appropriate personnel.

A person demonstrating competency in this unit must satisfy all of the elements, performance criteria and foundation skills of this unit. If a specific volume or frequency is not stated below, then evidence must be provided that the following requirements have been performed on at least one occasion:

operate a dryer to dry materials in line with individual work orders for each job prescribing different quantities; materials for drying include:

solid timber

flake

veneer

raw boards

laminated panels

veneered panels

plywood

for each of the above jobs, direct materials to appropriate storage location or to downstream processing

after each of the above jobs, complete operator maintenance on the dryer used.

A person competent in this unit must be able to demonstrate knowledge of:

environmental protection practices for operating and maintaining dryers:

reducing water and energy use

cleaning plant, tools and equipment

disposing of, recycling and reusing defective materials

purpose of drying materials

characteristics of materials and effects of the drying process:

solid timber

flake

veneer

raw boards

laminated panels

veneered panels

plywood

methods used to visually assess condition of materials and measure moisture content after the drying process

typical work flow processes and drying techniques

typical flow of material supply in and out of the drying area

purpose, features and operation of equipment used for drying materials:

different types of dryers:

continuous operating single pass or multi pass dryer

flash dryer

furnaces operated with steam, hot oil and gas

different types of lifting equipment including:

fork lifts

slings

trolley jacks

gantry cranes

loaders

methods used to maintain dryers

moisture probes

organisational procedures specific to drying materials:

workplace health and safety with particular emphasis on equipment lock out and use of personal protective equipment

communication reporting lines

recording and reporting process outcomes, equipment faults and maintenance requirements.

The following resources must be made available:

dryer:

continuous operating single pass or multi pass dryer

flash dryer

furnace operated with steam, hot oil or gas

continuous conveyor belt system

lifting equipment

moisture probes

maintenance tools and equipment

personal protective equipment suitable for dryer operation and maintenance

commercial material for drying which must include at least one of the following:

solid timber

flake

veneer

raw boards

laminated panels

veneered panels

plywood

manufacturers’:

instructions for equipment use

recommendations for maintaining equipment

work order with specific instructions for the types and quantity of material to be dried

template documents for recording process outcomes, equipment faults and maintenance requirements

relevant personnel for the purposes of communicating information

organisational procedures for drying materials

Competency is to be assessed in the workplace or a simulated environment that accurately reflects performance in a real workplace setting.

Assessor requirements

Assessors must:

hold the appropriate assessor competency standards as outlined in regulations; and

be able to demonstrate vocational competencies at least to the level being assessed; and

be able to demonstrate how they are continuing to develop their VET knowledge and skills as well as maintaining their industry currency and assessor competence.


Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assingnment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)


Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold italicised text is used, further information is detailed in the range of conditions.

1. Prepare for drying

1.1 Review work order and where required check with appropriate personnel.

1.2 Identify and obtain type and quantity of material for drying process.

1.3 Select appropriate personal protective equipment and check for operational effectiveness.

1.4 Plan drying process in line with work order.

2. Set up and operate equipment for drying material

2.1 Use equipment in line with organisational safety procedures, manufacturer’s instructions and environmental protection practices.

2.2 Complete pre start-up equipment checks to ensure operational effectiveness, light furnace and monitor continually.

2.3 Follow emergency shutdown procedures in response to fire.

2.4 Set drying temperature, humidity and feed rate for optimal product recovery.

2.5 Position material and feed at rate appropriate to machine speed, capacity, treatment being dried, thickness and condition.

2.6 Assess material visually and measure moisture levels, ensuring outcomes in line with work order.

2.7 Coordinate out-feed to ensure efficient recovery of dried material.

2.8 Record and report on drying process to appropriate personnel.

3. Redistribute material

3.1 Regrade material in line with industry standards.

3.2 Direct material to storage or processing operations in line with organisational procedures.

3.3 Reject and dispose of defective material in line with environmental protection practices.

3.4 Clean work area in line with organisational safety procedures.

4. Complete operator maintenance

4.1 Follow organisational safety procedures to lock out equipment.

4.2 Check drying mechanisms for effective condition.

4.3 Check, and maintain oil levels, air filters, conveyors and chains in line with manufacturer’s recommendations.

4.4 Keep machine clear of dust and debris in line with organisational safety procedures.

4.5 Record and report equipment faults and maintenance requirements to appropriate personnel.

Not Applicable

A person demonstrating competency in this unit must satisfy all of the elements, performance criteria and foundation skills of this unit. If a specific volume or frequency is not stated below, then evidence must be provided that the following requirements have been performed on at least one occasion:

operate a dryer to dry materials in line with individual work orders for each job prescribing different quantities; materials for drying include:

solid timber

flake

veneer

raw boards

laminated panels

veneered panels

plywood

for each of the above jobs, direct materials to appropriate storage location or to downstream processing

after each of the above jobs, complete operator maintenance on the dryer used.

A person competent in this unit must be able to demonstrate knowledge of:

environmental protection practices for operating and maintaining dryers:

reducing water and energy use

cleaning plant, tools and equipment

disposing of, recycling and reusing defective materials

purpose of drying materials

characteristics of materials and effects of the drying process:

solid timber

flake

veneer

raw boards

laminated panels

veneered panels

plywood

methods used to visually assess condition of materials and measure moisture content after the drying process

typical work flow processes and drying techniques

typical flow of material supply in and out of the drying area

purpose, features and operation of equipment used for drying materials:

different types of dryers:

continuous operating single pass or multi pass dryer

flash dryer

furnaces operated with steam, hot oil and gas

different types of lifting equipment including:

fork lifts

slings

trolley jacks

gantry cranes

loaders

methods used to maintain dryers

moisture probes

organisational procedures specific to drying materials:

workplace health and safety with particular emphasis on equipment lock out and use of personal protective equipment

communication reporting lines

recording and reporting process outcomes, equipment faults and maintenance requirements.

The following resources must be made available:

dryer:

continuous operating single pass or multi pass dryer

flash dryer

furnace operated with steam, hot oil or gas

continuous conveyor belt system

lifting equipment

moisture probes

maintenance tools and equipment

personal protective equipment suitable for dryer operation and maintenance

commercial material for drying which must include at least one of the following:

solid timber

flake

veneer

raw boards

laminated panels

veneered panels

plywood

manufacturers’:

instructions for equipment use

recommendations for maintaining equipment

work order with specific instructions for the types and quantity of material to be dried

template documents for recording process outcomes, equipment faults and maintenance requirements

relevant personnel for the purposes of communicating information

organisational procedures for drying materials

Competency is to be assessed in the workplace or a simulated environment that accurately reflects performance in a real workplace setting.

Assessor requirements

Assessors must:

hold the appropriate assessor competency standards as outlined in regulations; and

be able to demonstrate vocational competencies at least to the level being assessed; and

be able to demonstrate how they are continuing to develop their VET knowledge and skills as well as maintaining their industry currency and assessor competence.

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Review work order and where required check with appropriate personnel. 
Identify and obtain type and quantity of material for drying process. 
Select appropriate personal protective equipment and check for operational effectiveness. 
Plan drying process in line with work order. 
Use equipment in line with organisational safety procedures, manufacturer’s instructions and environmental protection practices. 
Complete pre start-up equipment checks to ensure operational effectiveness, light furnace and monitor continually. 
Follow emergency shutdown procedures in response to fire. 
Set drying temperature, humidity and feed rate for optimal product recovery. 
Position material and feed at rate appropriate to machine speed, capacity, treatment being dried, thickness and condition. 
Assess material visually and measure moisture levels, ensuring outcomes in line with work order. 
Coordinate out-feed to ensure efficient recovery of dried material. 
Record and report on drying process to appropriate personnel. 
Regrade material in line with industry standards. 
Direct material to storage or processing operations in line with organisational procedures. 
Reject and dispose of defective material in line with environmental protection practices. 
Clean work area in line with organisational safety procedures. 
Follow organisational safety procedures to lock out equipment. 
Check drying mechanisms for effective condition. 
Check, and maintain oil levels, air filters, conveyors and chains in line with manufacturer’s recommendations. 
Keep machine clear of dust and debris in line with organisational safety procedures. 
Record and report equipment faults and maintenance requirements to appropriate personnel. 

Forms

Assessment Cover Sheet

FWPWPP3212 - Dry material
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:


Assessment Record Sheet

FWPWPP3212 - Dry material

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: