List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.
ELEMENT | PERFORMANCE CRITERIA |
Elements describe the essential outcomes. | Performance criteria describe the performance needed to demonstrate achievement of the element. |
1. Prepare for set up | 1.1 Job specifications are read and interpreted from job documentation or process control system 1.2 Set-up is carried out correctly and in minimum time 1.3 Paper/board quantity requirements are estimated, ordered and checked |
2. Set up reel transportation system | 2.1 Unwind reel is set up and adjusted according to job specifications 2.2 Webbing procedures are carried out according to machinery requirements 2.3 Web control system is set up and adjusted according to job specifications 2.4 Reels are spliced/joined according to job specifications |
3. Set up machine for single facing | 3.1 Steam delivery system is set up and adjusted to suit corrugating process and according to job specifications 3.2 Corrugating rolls and pressure roll are set to correct pressure 3.3.Starch delivery system is set up and adjusted to suit corrugating process, and according to job specifications 3.4 Heat delivery system is set up and adjusted to suit corrugating process, and according to job specifications |
4. Set up in-line units | 4.1 Wax units are set up and adjusted to suit corrugating process, and according to job specifications 4.2 Coating units are set up and adjusted to suit corrugating process, and according to job specifications 4.3 Slitters are set up and adjusted according to job specifications 4.4 Cut-off knife is set up and adjusted according to job specifications |
5. Inspect and adjust quality | 5.1 Inspection and/or testing of sample is organised 5.2 Sample is visually inspected and/or tested according to enterprise procedures 5.3 Results are interpreted to determine adjustment requirements 5.4 Adjustment changes are carried out according to product and machine specifications |
Evidence of the ability to:
correctly set up reel in-feed, splicer, pre-conditioner, pre-heater, single facer, curing, coating and/or waxing sections of a corrugator for at least TWO different product runs, according to manufacturer’s and job specifications, enterprise procedures and listed performance criteria.
Note: If a specific volume or frequency is not stated, then evidence must be provided at least once.
To complete the unit requirements safely and effectively, the individual must:
explain main requirements to run a corrugator and meet work health and safety and enterprise requirements
identify FIVE different types/categories of rolled paperboard
list end products commonly made from each rolled paperboard type
identify principal components of a typical, single-face corrugated board adhesive and how to determine satisfactory performance of this adhesive
list main tools and/or equipment items required for efficient handling of paperboard rolls in the corrugation in-feed section, and for each item explain:
how to determine if correct settings have been applied
the required checks
explain what product factors are monitored automatically during production and how the monitoring function is achieved
briefly explain the preparation required prior to setting up a sewing machine
list the steps required to set roll pressures, adjust a steam delivery system and calibrate equipment
identify the location and contents of relevant machine manuals, safety and other documentation.
Gather evidence to demonstrate consistent performance in conditions that are safe and replicate the workplace. Noise levels, production flow, interruptions and time variances must be typical of those experienced in the converting, binding and finishing field of work and include access to relevant facilities, materials, and in-line corrugating machinery.
Assessors must satisfy NVR/AQTF assessor requirements.