Assessor Resource

ICPCBF216
Set up double-faced web

Assessment tool

Version 1.0
Issue Date: March 2024


This unit describes the skills and knowledge required to set up a double-faced web for corrugated board manufacture involving the reel in-feed, splicer, bridge, pre-heater, double backer, curing, coating and/or waxing sections of a corrugator.

No licensing, legislative or certification requirements apply to this unit at the time of publication.

You may want to include more information here about the target group and the purpose of the assessments (eg formative, summative, recognition)



Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

ELEMENT

PERFORMANCE CRITERIA

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1. Prepare for set-up

1.1 Job specifications are read and interpreted from job documentation or process control system

1.2 Set-up is carried out correctly and in minimum time

1.3 Paper/board quantity requirements are estimated, ordered and checked

2. Set up reel transportation system

2.1 Unwind reel is set up and adjusted according to job specifications

2.2 Webbing procedures are carried out according to machinery requirements

2.3 Web control system is set up and adjusted according to job specifications

2.4 Reels are spliced/joined according to job specifications

3. Set up machine for double facing

3.1 Starch delivery system is set up and adjusted to suit corrugating process and according to job specifications

3.2 Rider roll is set to correct pressure

3.3 Heat delivery system is set up and adjusted to suit corrugating process and according to job specifications

4. Set up in-line units

4.1 Wax units are set up and adjusted to suit corrugating process and according to job specifications

4.2 Coating units are set up and adjusted to suit corrugating process and according to job specifications

4.3 Tape dispensing units are set up and adjusted to suit corrugating process and according to job specifications

4.4 Slitters are set up and adjusted according to job specifications

4.5 Cut-off knife is set up and adjusted according to job specifications

5. Inspect and adjust quality

5.1 Inspection and/or testing of sample is organised

5.2 Sample is visually inspected and/or tested according to enterprise procedures

5.3 Results are interpreted to determine adjustment requirements

5.4 Adjustments are carried out according to product and machine specifications

Evidence of the ability to:

correctly set up the reel in-feed, splicer, bridge, pre-heater, double backer, curing, coating and/or waxing sections of a corrugator for at least TWO different product runs, according to manufacturer’s and job specifications, enterprise procedures and listed performance criteria

demonstrate all safety devices on the machine.

Note: If a specific volume or frequency is not stated, then evidence must be provided at least once.

To complete the unit requirements safely and effectively, the individual must:

describe significant risks posed to workers in this activity

explain measures employed to prevent injury and/or illness in the case of the above identified risks

identify FIVE different types/categories of rolled paperboard

list end products commonly made from each rolled paperboard type

identify principal components of a typical, double-backed corrugated board adhesive, and how to determine satisfactory performance of this adhesive

list main tools and/or equipment items required for efficient handling of paperboard rolls in the corrugation in-feed section

list the check required to ensure a sample conforms to required quality standards

list preparation required prior to setting up the sewing machine

list steps required to set roll pressures, adjust steam delivery system and calibrate equipment

list steps required to determine if the correct settings have been applied

list product factors that are monitored automatically during production

ensure monitoring function is effective

explain how to set up machine checks

identify machine manuals, safety and other documentation relevant to this task, where they are kept, and the information included in them.

Gather evidence to demonstrate consistent performance in conditions that are safe and replicate the workplace. Noise levels, production flow, interruptions and time variances must be typical of those experienced in the converting, binding and finishing field of work and include access to in-line corrugated machinery, special purpose tools, equipment and materials.

Assessors must satisfy NVR/AQTF assessor requirements.


Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assingnment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)


Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

ELEMENT

PERFORMANCE CRITERIA

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1. Prepare for set-up

1.1 Job specifications are read and interpreted from job documentation or process control system

1.2 Set-up is carried out correctly and in minimum time

1.3 Paper/board quantity requirements are estimated, ordered and checked

2. Set up reel transportation system

2.1 Unwind reel is set up and adjusted according to job specifications

2.2 Webbing procedures are carried out according to machinery requirements

2.3 Web control system is set up and adjusted according to job specifications

2.4 Reels are spliced/joined according to job specifications

3. Set up machine for double facing

3.1 Starch delivery system is set up and adjusted to suit corrugating process and according to job specifications

3.2 Rider roll is set to correct pressure

3.3 Heat delivery system is set up and adjusted to suit corrugating process and according to job specifications

4. Set up in-line units

4.1 Wax units are set up and adjusted to suit corrugating process and according to job specifications

4.2 Coating units are set up and adjusted to suit corrugating process and according to job specifications

4.3 Tape dispensing units are set up and adjusted to suit corrugating process and according to job specifications

4.4 Slitters are set up and adjusted according to job specifications

4.5 Cut-off knife is set up and adjusted according to job specifications

5. Inspect and adjust quality

5.1 Inspection and/or testing of sample is organised

5.2 Sample is visually inspected and/or tested according to enterprise procedures

5.3 Results are interpreted to determine adjustment requirements

5.4 Adjustments are carried out according to product and machine specifications

Evidence of the ability to:

correctly set up the reel in-feed, splicer, bridge, pre-heater, double backer, curing, coating and/or waxing sections of a corrugator for at least TWO different product runs, according to manufacturer’s and job specifications, enterprise procedures and listed performance criteria

demonstrate all safety devices on the machine.

Note: If a specific volume or frequency is not stated, then evidence must be provided at least once.

To complete the unit requirements safely and effectively, the individual must:

describe significant risks posed to workers in this activity

explain measures employed to prevent injury and/or illness in the case of the above identified risks

identify FIVE different types/categories of rolled paperboard

list end products commonly made from each rolled paperboard type

identify principal components of a typical, double-backed corrugated board adhesive, and how to determine satisfactory performance of this adhesive

list main tools and/or equipment items required for efficient handling of paperboard rolls in the corrugation in-feed section

list the check required to ensure a sample conforms to required quality standards

list preparation required prior to setting up the sewing machine

list steps required to set roll pressures, adjust steam delivery system and calibrate equipment

list steps required to determine if the correct settings have been applied

list product factors that are monitored automatically during production

ensure monitoring function is effective

explain how to set up machine checks

identify machine manuals, safety and other documentation relevant to this task, where they are kept, and the information included in them.

Gather evidence to demonstrate consistent performance in conditions that are safe and replicate the workplace. Noise levels, production flow, interruptions and time variances must be typical of those experienced in the converting, binding and finishing field of work and include access to in-line corrugated machinery, special purpose tools, equipment and materials.

Assessors must satisfy NVR/AQTF assessor requirements.

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Job specifications are read and interpreted from job documentation or process control system 
Set-up is carried out correctly and in minimum time 
Paper/board quantity requirements are estimated, ordered and checked 
Unwind reel is set up and adjusted according to job specifications 
Webbing procedures are carried out according to machinery requirements 
Web control system is set up and adjusted according to job specifications 
Reels are spliced/joined according to job specifications 
Starch delivery system is set up and adjusted to suit corrugating process and according to job specifications 
Rider roll is set to correct pressure 
Heat delivery system is set up and adjusted to suit corrugating process and according to job specifications 
Wax units are set up and adjusted to suit corrugating process and according to job specifications 
Coating units are set up and adjusted to suit corrugating process and according to job specifications 
Tape dispensing units are set up and adjusted to suit corrugating process and according to job specifications 
Slitters are set up and adjusted according to job specifications 
Cut-off knife is set up and adjusted according to job specifications 
Inspection and/or testing of sample is organised 
Sample is visually inspected and/or tested according to enterprise procedures 
Results are interpreted to determine adjustment requirements 
Adjustments are carried out according to product and machine specifications 

Forms

Assessment Cover Sheet

ICPCBF216 - Set up double-faced web
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:


Assessment Record Sheet

ICPCBF216 - Set up double-faced web

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: