Assessor Resource

ICPCBF392
Produce product on window gluer

Assessment tool

Version 1.0
Issue Date: March 2024


This unit describes the skills and knowledge required to produce a range of different size jobs on the window gluer.

No licensing, legislative or certification requirements apply to this unit at the time of publication.

You may want to include more information here about the target group and the purpose of the assessments (eg formative, summative, recognition)



Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

ELEMENT

PERFORMANCE CRITERIA

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1. Maintain operation of transportation system

1.1 Feeder is monitored and adjusted to ensure continuous and efficient feeding of cartons to the machine

1.2 Carton pick-up and transport system is monitored and adjusted to ensure accurate continuous carton handling and efficient operation

1.3 Transfer systems are monitored and adjusted to ensure correct and continuous carton handling and efficient operation

2. Maintain operation of processes

2.1 Delivery is monitored and adjusted to ensure quality and efficient carton delivery

2.2 Registration of gluing is monitored and adjusted to ensure product quality meets the approved sample standard

2.3 Adhesion is monitored and adjusted to ensure product quality meets the approved sample standard

3. Maintain basic rotary cutting process

3.1 Cutting edges and knife condition are monitored and adjusted to ensure product quality meets the approved sample standard

3.2 Cutting pressures are monitored and adjusted to ensure product quality meets the approved sample standard

4. Maintain production process

4.1 Production process is operated in association with fellow workers and according to enterprise procedures and planned daily schedule

4.2 Production is maintained according to work health and safety (WHS) requirements, manufacturer’s specifications and enterprise procedures

4.3 Performance is monitored and verified using the process control system according to enterprise procedures

4.4 Production difficulties are anticipated and preventive action is taken to prevent occurrence by timely intervention

4.5 Process adjustments to eliminate problems are reported according to enterprise procedures

4.6 Faulty performance of equipment is identified and reported according to enterprise procedures

4.7 Waste is sorted according to procedures

5. Identify and rectify problems

5.1 Problems in window gluing machine operation are identified and reported according to enterprise procedures

5.2 Adjustments or corrections are carried out according to enterprise procedures

5.3 Problems in film cutting and application operation are identified and rectified according to enterprise procedures

6. Conduct shutdown of production process

6.1 Correct shutdown sequence is followed according to manufacturer’s specifications and enterprise procedures

6.2 Shutdown is conducted in association with fellow workers and in compliance with WHS requirements

6.3 Glue system is washed ready for next run and liquid waste is disposed of according to regulatory requirements and enterprise procedures

6.4 Cutting devices are checked and sharpened if needed

6.5 Waste cartons are removed from operating area and recycled or disposed of, where required, according to regulatory requirements and enterprise procedures

6.6 Machine faults requiring repair are identified and reported to designated person according to enterprise procedures

6.7 Repair/adjustment is verified prior to resumption of operations

6.8 Production records or other documentation are accurately completed where required by enterprise procedures

Evidence of the ability to:

complete different size jobs on the window gluer, including 1, 2 and 3 cycle operate and dual-feed, according to job specifications, listed performance criteria and within the production timeframe.

Note: If a specific volume or frequency is not stated, then evidence must be provided at least once.

To complete the unit requirements safely and effectively, the individual must:

explain work health and safety factors for:

setting up and/or operating machine delivery systems

using the window facer machine

adjusting/correcting the machine

identify areas of the:

feeder to monitor to ensure trouble-free operation

machine to continuously observe to ensure smooth, trouble-free operation

gluing and film cutting process to monitor to ensure product quality

explain adjustment of the glue application to ensure product quality

determine segments of quality assurance inspected at the completion of the sample run, and in a completed job to meet client requirements

explain communication to instigate if the job does not coincide with the sample

list part(s) of the machine to adjust if window film is cut/slit incorrectly

explain factors that cause poor glue adhesion on cartons

list key tasks to correctly shut down the machine

explain ways finished work is prepared for the next process

identify areas of the machine that need regular cleaning, and materials to clean from the machine.

Gather evidence to demonstrate consistent performance in conditions that are safe and replicate the workplace. Noise levels, production flow, interruptions and time variances must be typical of those experienced in the converting, binding and finishing field of work and include access to relevant facilities, equipment and materials used to produce a range of different size jobs on the window gluer.

Assessors must satisfy NVR/AQTF assessor requirements.


Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assingnment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)


Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

ELEMENT

PERFORMANCE CRITERIA

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1. Maintain operation of transportation system

1.1 Feeder is monitored and adjusted to ensure continuous and efficient feeding of cartons to the machine

1.2 Carton pick-up and transport system is monitored and adjusted to ensure accurate continuous carton handling and efficient operation

1.3 Transfer systems are monitored and adjusted to ensure correct and continuous carton handling and efficient operation

2. Maintain operation of processes

2.1 Delivery is monitored and adjusted to ensure quality and efficient carton delivery

2.2 Registration of gluing is monitored and adjusted to ensure product quality meets the approved sample standard

2.3 Adhesion is monitored and adjusted to ensure product quality meets the approved sample standard

3. Maintain basic rotary cutting process

3.1 Cutting edges and knife condition are monitored and adjusted to ensure product quality meets the approved sample standard

3.2 Cutting pressures are monitored and adjusted to ensure product quality meets the approved sample standard

4. Maintain production process

4.1 Production process is operated in association with fellow workers and according to enterprise procedures and planned daily schedule

4.2 Production is maintained according to work health and safety (WHS) requirements, manufacturer’s specifications and enterprise procedures

4.3 Performance is monitored and verified using the process control system according to enterprise procedures

4.4 Production difficulties are anticipated and preventive action is taken to prevent occurrence by timely intervention

4.5 Process adjustments to eliminate problems are reported according to enterprise procedures

4.6 Faulty performance of equipment is identified and reported according to enterprise procedures

4.7 Waste is sorted according to procedures

5. Identify and rectify problems

5.1 Problems in window gluing machine operation are identified and reported according to enterprise procedures

5.2 Adjustments or corrections are carried out according to enterprise procedures

5.3 Problems in film cutting and application operation are identified and rectified according to enterprise procedures

6. Conduct shutdown of production process

6.1 Correct shutdown sequence is followed according to manufacturer’s specifications and enterprise procedures

6.2 Shutdown is conducted in association with fellow workers and in compliance with WHS requirements

6.3 Glue system is washed ready for next run and liquid waste is disposed of according to regulatory requirements and enterprise procedures

6.4 Cutting devices are checked and sharpened if needed

6.5 Waste cartons are removed from operating area and recycled or disposed of, where required, according to regulatory requirements and enterprise procedures

6.6 Machine faults requiring repair are identified and reported to designated person according to enterprise procedures

6.7 Repair/adjustment is verified prior to resumption of operations

6.8 Production records or other documentation are accurately completed where required by enterprise procedures

Evidence of the ability to:

complete different size jobs on the window gluer, including 1, 2 and 3 cycle operate and dual-feed, according to job specifications, listed performance criteria and within the production timeframe.

Note: If a specific volume or frequency is not stated, then evidence must be provided at least once.

To complete the unit requirements safely and effectively, the individual must:

explain work health and safety factors for:

setting up and/or operating machine delivery systems

using the window facer machine

adjusting/correcting the machine

identify areas of the:

feeder to monitor to ensure trouble-free operation

machine to continuously observe to ensure smooth, trouble-free operation

gluing and film cutting process to monitor to ensure product quality

explain adjustment of the glue application to ensure product quality

determine segments of quality assurance inspected at the completion of the sample run, and in a completed job to meet client requirements

explain communication to instigate if the job does not coincide with the sample

list part(s) of the machine to adjust if window film is cut/slit incorrectly

explain factors that cause poor glue adhesion on cartons

list key tasks to correctly shut down the machine

explain ways finished work is prepared for the next process

identify areas of the machine that need regular cleaning, and materials to clean from the machine.

Gather evidence to demonstrate consistent performance in conditions that are safe and replicate the workplace. Noise levels, production flow, interruptions and time variances must be typical of those experienced in the converting, binding and finishing field of work and include access to relevant facilities, equipment and materials used to produce a range of different size jobs on the window gluer.

Assessors must satisfy NVR/AQTF assessor requirements.

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Feeder is monitored and adjusted to ensure continuous and efficient feeding of cartons to the machine 
Carton pick-up and transport system is monitored and adjusted to ensure accurate continuous carton handling and efficient operation 
Transfer systems are monitored and adjusted to ensure correct and continuous carton handling and efficient operation 
Delivery is monitored and adjusted to ensure quality and efficient carton delivery 
Registration of gluing is monitored and adjusted to ensure product quality meets the approved sample standard 
Adhesion is monitored and adjusted to ensure product quality meets the approved sample standard 
Cutting edges and knife condition are monitored and adjusted to ensure product quality meets the approved sample standard 
Cutting pressures are monitored and adjusted to ensure product quality meets the approved sample standard 
Production process is operated in association with fellow workers and according to enterprise procedures and planned daily schedule 
Production is maintained according to work health and safety (WHS) requirements, manufacturer’s specifications and enterprise procedures 
Performance is monitored and verified using the process control system according to enterprise procedures 
Production difficulties are anticipated and preventive action is taken to prevent occurrence by timely intervention 
Process adjustments to eliminate problems are reported according to enterprise procedures 
Faulty performance of equipment is identified and reported according to enterprise procedures 
Waste is sorted according to procedures 
Problems in window gluing machine operation are identified and reported according to enterprise procedures 
Adjustments or corrections are carried out according to enterprise procedures 
Problems in film cutting and application operation are identified and rectified according to enterprise procedures 
Correct shutdown sequence is followed according to manufacturer’s specifications and enterprise procedures 
Shutdown is conducted in association with fellow workers and in compliance with WHS requirements 
Glue system is washed ready for next run and liquid waste is disposed of according to regulatory requirements and enterprise procedures 
Cutting devices are checked and sharpened if needed 
Waste cartons are removed from operating area and recycled or disposed of, where required, according to regulatory requirements and enterprise procedures 
Machine faults requiring repair are identified and reported to designated person according to enterprise procedures 
Repair/adjustment is verified prior to resumption of operations 
Production records or other documentation are accurately completed where required by enterprise procedures 

Forms

Assessment Cover Sheet

ICPCBF392 - Produce product on window gluer
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:


Assessment Record Sheet

ICPCBF392 - Produce product on window gluer

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: