Assessor Resource

ICPCF281C
Set up machine for basic laminating

Assessment tool

Version 1.0
Issue Date: April 2024


This unit requires the individual to set up a machine for a range of laminating processes.

This unit describes the performance outcomes, skills and knowledge required to set up a machine for a range of laminating processes including laminating reel to reel, sheet to reel and reel to sheet.

You may want to include more information here about the target group and the purpose of the assessments (eg formative, summative, recognition)

Employability Skills

This unit contains employability skills.




Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

The Evidence Guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.

Overview of assessment

Critical aspects for assessment and evidence required to demonstrate competency in this unit

Evidence of the following is essential:

correctly set up machines for a range of laminating processes according to job specifications and within the production timeframe

demonstrate an ability to find and use information relevant to the task from a variety of information sources

demonstrate all safety devices on the machine

set up laminating machine to complete TWO or more ply laminating jobs on different substrates and of different sizes (if possible including one in-line process) in minimum time, according to manufacturer's and job specifications, enterprise procedures and the listed Performance Criteria

demonstrate use of computerised control, monitoring and data entry systems if available and appropriate.

Context of and specific resources for assessment

Assessment must ensure:

assessment may take place on the job, off the job or a combination of these

off the job assessment must be undertaken in a closely simulated workplace environment.

Method of assessment

The following assessment method is appropriate for this unit:

direct questioning combined with review of portfolios of evidence and third party workplace reports of on-the-job performance by the candidate

observation of practical tasks.

Guidance information for assessment

Holistic assessment with other units relevant to the industry sector, workplace and job role is recommended, for example:

ICPCF220C Produce basic converted or finished product

ICPSU201C Prepare, load and unload reels and cores on and off machine

ICPSU207C Prepare machine for operation (basic).

..


Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assingnment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)


Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

Required skills

OHS in relation to operating machinery

communication skills when organising laboratory testing of samples and completing production records and other documentation

planning and organising a sample run

teamwork when assisting with the set up of major in-line units

using technology to adjust the sheeter as required by the job specifications

identifying problems and developing solutions when interpreting test results and determining adjustment requirements

Required knowledge

information concerning laminating requirements that you would expect to find in the job documentation or production control system

OHS areas that must be addressed when setting up these areas of the machine

explain three problem areas likely to be encountered setting up the sheeter

problems encountered when fitting supply films to mandrels

factors that determine the setting of the binding pressures

problems that can be encountered when the machine is in operation

OHS areas that must be addressed when setting up these areas of the machine

in-line units are available for the laminating process

OHS factors to be considered before readjusting the machine

quality aspects that should be considered in a completed laminating job

location of machine manuals, safety and other documentation relevant to this task and information included in these documents

The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.

Sheet size may include:

where sheets are being laminated, this unit only applies when sheets are at least A4.

Adhesives may include:

range of single or two-component adhesives used in laminating.

In-line processes may include:

minor processes that are integral to this competency can include basic in-line operations such as perforating, numbering, date coding, slitting that do not in themselves constitute another defined unit of competency. Where a major in-line process is defined as a separate competency (eg flat-bed cutting, folding) it should be assessed as such.

Laminating process may include:

moisture, chemical and thermal cured, and extrusion process.

Substrate types may include:

range of absorbent and non-absorbent, transparent and non-transparent substrates within the major categories of paper, board, corrugated board, plastics and metals.

Substrate handling may include:

wide and narrow reel and large and small sheet handling systems.

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Job specifications are read and interpreted from job documentation or production control system 
Set-up is carried out correctly in minimum time with minimum wastage 
Availability of all job related components is checked 
Unwind and rewind reels are set up and adjusted according to job specifications 
Webbing procedures are carried out according to job specifications 
Web control system is set up and adjusted according to job specifications 
Reels are spliced/joined according to job specifications 
Sheeter is set up and adjusted according to job specifications 
Feeder is set up and adjusted according to job specifications 
Sheet/section pick-up and transportation system is set up and adjusted according to job specifications, if relevant 
Transfer systems are set up and adjusted according to job specifications, if relevant 
Application system cylinder is set up and adjusted according to job specifications 
Adhesive application system is set up and adjusted according to job specifications 
Binding pressures are set and adjusted according to job specifications 
Drying system is set up and adjusted according to job specifications 
Minor in-line printing/converting/binding units are set up for basic processes and adjusted according to machine requirements and job specifications 
Assistance is given in set up of major in-line printing/converting/binding units (NOTE: if entire set up is completed, refer to appropriate competency standards) 
Raw material to be used for sample is organised correctly 
Machine is set up and operated to produce a specified sample according to OHS requirements, manufacturer's specifications and enterprise procedures 
Sample is visually inspected and/or tested or laboratory testing is organised according to enterprise procedures 
Results are interpreted to determine adjustment requirements 
Adjustment changes are carried out according to product and machine specifications 

Forms

Assessment Cover Sheet

ICPCF281C - Set up machine for basic laminating
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:


Assessment Record Sheet

ICPCF281C - Set up machine for basic laminating

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: