OHS factors that must be considered when setting up and/or operating machine transport systems areas of the reel stand that should be monitored to ensure trouble-free operation area of the web control system that should be adjusted to maintain correct web tension area of the web control system that should be adjusted to maintain correct positioning of the web areas of the sheet-fed feeder that should be monitored to ensure trouble-free operation parts of the sheet or section pick-up system that are to be adjusted to ensure accurate and continuous sheet handling OHS factors that must be considered when setting up and/or operating machine delivery systems areas of the delivery system that should be observed to maintain tension areas of the delivery system that should be observed to prevent damage to the finished product checks made when substrate is removed from the machine OHS factors that must be considered when maintaining the cutting process indicators that demand the replacement of a knife/cutting edge checks made when cutting pressure is adjusted important points to monitor when maintaining the cutting process? check made of the following: cutting pressures, cutting registration, packing of cutting area, condition of cutting edges, the smooth running of the operation ways in which a clean and precise result can be guaranteed production difficulties that can be expected during production runs OHS factors that must be considered when problem solving on the machine maintaining the cutting process checks made when packing cutting devices checks made when correcting dull cutting edges on equipment checks made when correcting the depth of embossing checks made when correcting out-of-square results procedure for correcting THREE common machine faults OHS factors that must be considered when using the folding machine areas to continuously observe to ensure the smooth trouble-free operation of the machine areas of the gluing unit that should be continuously monitored terms buckle folding, knife folding, side lay, pharmaceutical folding, deflector, glue line OHS factors that must be considered when adjusting/correcting the machine SIX causes of out-of-square folding and explain how each may be corrected segments of quality assurance that would be inspected at the completion of the sample run action that should be taken if the gate fold unit is out of timing action that should be taken if the viscosity of adhesive in the gluing unit is too low/high action that should be taken if the gluing unit is out of timing action that should be taken if right angle fold is out-of-square areas of the machine that should be adjusted if the sheet is creasing areas of the machine that should be adjusted if the sheet is caught in the fold plate areas of the machine that should be adjusted if the sheet is not entering the machine areas of the machine that should be adjusted if sheets are not entering delivery neatly remedies for the following problems: job is out-of-square, ink too wet for production, job does not coincide with the sample, the sheet is creasing, the sheet is caught in the fold plate, the sheet is not entering the machine, the sheet falls out of the machine after folding consideration that should be given to what areas of OHS when the machine is operating factors that govern the speed at which the machine will operate indicators that the machine was in need of lubrication circumstances that the machine would need to be adjusted OHS factors that should be considered before readjusting the machine areas of the machine that would cause sheets to crease during production reasons for sheets to misfeed during production creasing of sheets correction method of correction that is needed to prevent double sheet feeds adjustment that must be made to prevent "bruising" of NCR sheets areas that are to be checked when sections are failing to open on the chain OHS factors that must be considered when maintaining or adjusting the operation of the machines OHS factors that must be considered when using hot melt adhesive consequence of too much or too little adhesive safety clothing that is available for use when operating adhesive binders matters that determine the speed of production sectors to observe to guarantee that the production process is trouble-free and continuous matters that determine that the machine need to be adjusted matters that determine that the machine need to be slowed down matters that determine when machine speed can be increased adjustment of position and quantity of adhesive on an adhesive binder/gluer adjustment of adhesive thickness and pressure on an adhesive binder/gluer achieving more spine milling on an adhesive binder how can adjustment of the wire length on a wire stitcher straightening of the wire in the wire feed on a wire stitcher how can increasing/decreasing the dwell time on a high frequency welder OHS factors that must be considered when cleaning the machine checks made when shutting down a given machine important reasons for FOUR shutdown operations what areas of the machines need regular cleaning materials that need to be cleaned from the machine recommended cleaning agents keeping the machine clear of surface rust (condensation) production records that need to be kept or written up information that should be included in this reporting procedure quality aspects that need to be monitored during production quality aspects that need to be checked on finished product steps that should be taken to ensure that important features of the production control system are followed altering production need to meet client requirements items that must be checked against the client's sample machine manuals, safety and other documentation that are relevant to this task and where they are kept information that is included in these documents other sources of information that are available
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