Assessor Resource

ICPPP272C
Produce gravure cylinders manually

Assessment tool

Version 1.0
Issue Date: April 2024


This unit requires the individual to manually make gravure cylinders and establish and maintain a chemical register.

This unit describes the performance outcomes, skills and knowledge required to manually make gravure cylinders.

You may want to include more information here about the target group and the purpose of the assessments (eg formative, summative, recognition)

Employability Skills

This unit contains employability skills.




Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

The Evidence Guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.

Overview of assessment

Critical aspects for assessment and evidence required to demonstrate competency in this unit

Evidence of the ability to:

the cylinder is correctly and safely processed and etched to ensure a quality print

the underlying skills of cylinder making should be transferable across the pre-press sector. It is important that the substrate for reproduction is identified and that the quality of the cylinder be suitable for the identified printing processes

demonstrate an ability to find and use information relevant to the task from a variety of information sources

manually produce TWO gravure cylinders and establish and maintain a chemical register according to the listed Performance Criteria.

Context of and specific resources for assessment

Assessment must ensure:

assessment may take place on the job, off the job or a combination of these. Off the job assessment must be undertaken in a closely simulated workplace environment

it is expected that special purpose tools and equipment will be used where appropriate.

Method of assessment

A range of assessment methods should be used to assess practical skills and knowledge. The following examples are appropriate for this unit:

direct questioning combined with review of portfolios of evidence and third party workplace reports of on-the-job performance by the candidate.

Guidance information for assessment

Holistic assessment with other units relevant to the industry sector, workplace and job role is recommended.


Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assingnment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)


Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

Required skills

OHS in relation to operating machinery such as safely switching off machinery before cleaning is started

communication of ideas and information by interpreting the job brief

collecting, analysing and organising information by matching the job brief with production requirements

planning and organising activities by cleaning and preparing the work area

teamwork when maintaining the production process in association with others

mathematical ideas and techniques by calculating exposure and using a densitometer

problem-solving skills by recognising cylinder faults and correcting

use of technology by using equipment correctly to ensure ease of subsequent processing

Required knowledge

chemical names and symbols for three chemicals used in cylinder production

standard safety procedures used when handling gravure chemicals

two methods of manual gravure cylinder production

cylinder balancing and how is it achieved

preparation processes for both steel and aluminium cylinder bases

Blue Print and how is it produced

Direct Transfer method of cylinder production

cell depth determination

chemical of the etching solution

thickness chrome coating on the etched surface

factors that govern the rate of etch

manuals, safety and other documentation that are relevant to this task and where are they kept and information that is included in these documents

The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.

Output may include:

a variety of cylinders and shells.

Quality standards may include:

should meet client requirements and enterprise and industry standards.

Input may include:

line and tone images.

Capture may include:

carbon tissue and direct transfer methods.

Manipulation/edit may include:

chemical processing - conventional and post.

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
The job specifications are interpreted to determine the appropriate type of cylinder base and/or shell for the job 
The cylinder and/or shell is selected to deliver the quality of output required by the job brief 
The work area is tidied and cleaned to ensure quality of output and a safe work site 
The exposure and coating equipment is maintained according to manufacturer's specifications and safety requirements 
Exposure is controlled using step wedges and densitometry 
The cylinder is coated according to manufacturer's specifications 
The cylinder is exposed making sure image direction, autotrons and tracker lines are correctly positioned according to job specifications 
OHS requirements are observed when handling chemicals 
The chemical balance is checked and maintained in the developing tank 
The cylinder is developed according to manufacturer's specifications, enterprise procedures and safety requirements 
The etching bath is maintained to the correct activity level according to manufacturer's specifications and enterprise procedures 
The cylinder is etched according to the job specifications (cell depth) 
A chemical register is established to identify and describe the purpose of each chemical and to ensure finished cylinders meet set specifications 
All chemicals used in the workplace are identified and registered correctly according to safe working practices environment when making plates 

Forms

Assessment Cover Sheet

ICPPP272C - Produce gravure cylinders manually
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:


Assessment Record Sheet

ICPPP272C - Produce gravure cylinders manually

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: