Assessor Resource

ICPPR342C
Produce complex pad printed product

Assessment tool

Version 1.0
Issue Date: March 2024


This unit requires the individual to operate a pad printing machine ensuring an efficient non-routine production flow that maintains product quality standards. Any production problems are rectified with minimum downtime. The machine is correctly shut down and cleaned according to OHS guidelines.

This unit describes the performance outcomes, skills and knowledge required to produce complex pad printed product.

You may want to include more information here about the target group and the purpose of the assessments (eg formative, summative, recognition)

Employability Skills

This unit contains employability skills.




Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

The Evidence Guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.

Overview of assessment

Critical aspects for assessment and evidence required to demonstrate competency in this unit

Evidence of the ability to:

operate a pad printing machine ensuring an efficient non-routine production flow that maintains product quality standards. Any production problems are rectified with minimum downtime. The machine is correctly shut down and cleaned according to OHS guidelines

demonstrate use of computerised control, monitoring and data entry systems if available and appropriate

demonstrate an ability to find and use information relevant to the task from a variety of information sources

produce TWO complex pad printing jobs (if possible on different substrates) according to job specifications, enterprise procedures and the Performance Criteria

evidence for assessment may be gathered from assessment of the unit of competency alone or through an integrated assessment activity.

Context of and specific resources for assessment

Assessment must ensure:

assessment may take place on the job, off the job or a combination of these. Off the job assessment must be undertaken in a closely simulated workplace environment

a pad printing machine.

Method of assessment

A range of assessment methods should be used to assess practical skills and knowledge. The following examples are appropriate for this unit:

direct questioning combined with review of portfolios of evidence and third party workplace reports of on-the-job performance by the candidate.

Guidance information for assessment

Holistic assessment with other units relevant to the industry sector, workplace and job role is recommended, for example:

ICPPR441C Set up for complex pad printing.


Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assingnment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)


Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

Required skills

OHS in relation to operating machinery such as safely switching off machinery before cleaning is started

communication of ideas and information by interpreting the job brief and providing advice to clients about options and limitations

collecting, analysing and organising information by collecting and analysing data about printing process, machine specifications and performance to calculate appropriate adjustments for the job

planning and organising activities by providing information about time and materials requirements for production scheduling

teamwork when maintaining the production process in association with others

mathematical ideas and techniques by calculating substrate requirements, plate position and pressures

problem-solving skills by recognising proofing faults and calculating adjustments necessary to meet job specifications

Use of technology by using monitoring equipment and computerised production records

Required knowledge

major OHS concerns when operating this machine

where the MSDSs are stored and what information do they contain

different machine cycle modes

how the colour density of a light image on a dark substrate can be improved by selection of a different machine cycle mode

special cycle modes that are available on the machine and their application

determining if the ink has been mixed to the correct viscosity

correcting ink viscosity during production

causes of unreleased ink remaining on the printing pad and how you identify them

how the addition of a catalyst affects the pot life of ink and what other factors affect pot life

recognising a damaged pad

correct method of cleaning a pad during production

in multicoloured printing effect of different pad shapes for different colours

pre- and post-treatment requirements

determining the time the ink should take to cure before scratch and adhesion tests can be performed

method that can be used to check for correct pre-treatment of polypropylene during production

ensuring that drying conditions are correct for the product

print problem identification and correction

effects that will be visible in the image if the ink viscosity is incorrect

identifying the cause of incorrect registration and prevent its recurrence

cause a fine coating of ink over the whole cliché surface

machine manuals, safety and other documentation that are relevant to this task and where are they kept and information that is included in these documents

The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.

Inks/coatings may include:

range of standard inks commonly used in multicoloured printing.

Machines may include:

a range of pad printing machines with manual, semi-automated, fully automated or computerised operation.

Colour matching systems may include:

use of visual colour assessment to match basic standard colours and/or Pantone shades under controlled lighting conditions.

Design may include:

multicoloured, complex graphics and text. Critical tight registration, fit and position

pre- and post-treatment processes

range of pre- and post-treatment techniques used in pad printing.

Substrate types may include:

range of substrates within the major categories of paper, wood, glass (ceramics), plastics, metal.

Substrate handling may include:

manual handling.

Non-routine may include:

non-routine within this context relates to the set up and production of print runs. The set up of equipment and production involves a significant amount of deviation from using standard equipment settings. It also involves significant problem solving and the development of new criteria and procedures for performing current practices. It does not refer to a job that an individual does only occasionally.

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Location of objects into fixtures is monitored and adjusted if necessary 
Printing plates condition is monitored to ensure the quality of printed product meets the standard of the approved proof 
Printing pads condition is monitored and maintained to ensure the quality of printed product meets the standard of approved proof 
Spatulas and doctor blades are monitored and adjusted to ensure quality of printed product meets the standard of approved proof OR 
Ink cups are monitored and adjusted to ensure quality of printed product meets the standard of approved proof 
Printing ink viscosity is monitored and adjusted to ensure quality of printed product meets the standard of approved proof 
In-line loading is monitored and adjusted to ensure quality of printed product meets the standard of approved proof 
In-line pre-treatment is monitored and adjusted to ensure quality of printed product meets the standard of approved proof 
In-line drying is monitored and adjusted to ensure quality of printed product meets the standard of approved proof 
In-line ejection is monitored and adjusted to ensure quality of printed product meets the standard of approved proof 
Production process is operated in association with fellow workers and according to company specifications and planned daily schedule 
Production is maintained within OHS requirements and company and manufacturer's specifications 
Manual and/or automatic control is used as per specification 
Performance is monitored and verified using the process control system according to enterprise procedures 
Ink performance, colour, register and position of print are monitored and adjusted throughout production run 
Production difficulties are anticipated and preventive action is taken to prevent occurrence by timely intervention 
Process adjustments to eliminate problems are reported according to enterprise procedures 
Waste is sorted according to enterprise procedures 
Problem in pad printing machine operation is identified and reported according to enterprise procedures 
Adjustments or corrections are carried out according to specified procedures and consistent with operator's skill level 
Pad printing machine operation is checked to ensure correct operation 
Faulty performance of equipment is identified and reported according to enterprise procedures 
Correct shutdown sequence is followed according to manufacturer's specifications and enterprise procedures 
Shutdown is conducted in association with fellow workers and in compliance with OHS requirements 
Unused ink is correctly labelled and stored according to manufacturer/supplier specifications and enterprise procedures 
Solid and liquid waste is removed from operating area and recycled or disposed of, where required, according to regulatory requirements and enterprise procedures 
All product is removed from operating area 
Machine faults requiring repair are identified and reported to designated person according to enterprise procedures 
Repair/adjustment is verified prior to resumption of operations 
Plates and pads are cleaned ready for next run 
Inking system is washed up ready for next run, and liquid waste is disposed of according to company and regulatory requirements 
Pre- and post-treatment units are cleaned ready for next run 
Production records or other documentation are accurately completed where required by enterprise procedures 

Forms

Assessment Cover Sheet

ICPPR342C - Produce complex pad printed product
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:


Assessment Record Sheet

ICPPR342C - Produce complex pad printed product

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: