Assessor Resource

ICPPRN321
Set up for basic gravure printing

Assessment tool

Version 1.0
Issue Date: April 2024


This unit describes the skills and knowledge required to set up routine gravure printing for routine print jobs.

It applies to individuals who prepare material, and monitor and run equipment and machinery, and apply solutions to a defined range of unpredictable problems. Individuals may also provide leadership and guidance to members of their team.

No licensing, legislative or certification requirements apply to this unit at the time of publication.

You may want to include more information here about the target group and the purpose of the assessments (eg formative, summative, recognition)


Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

ELEMENT

PERFORMANCE CRITERIA

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1. Confirm routine job specifications

1.1 Job requirements are read and interpreted from job documentation or production control system

1.2 Set up is carried out correctly in minimum time with minimum wastage

1.3 Availability of all job related components is checked

2. Set up reels

2.1 Unwind and rewind reels are set up and adjusted according to job specifications

2.2 Webbing procedures are carried out according to job specifications

2.3 Web-control system is set up and adjusted according to job specifications

2.4 Reels are spliced/joined according to job specifications

2.5 Printed web viewing devices are set up and adjusted according to job specifications

2.6 Folder and sheeter are set up and adjusted according to job specifications

2.7 Set off / marking prevention devices are set up and adjusted according to job specifications

3. Select and prepare inks and additives (basic)

3.1 Inks, dyes or additives are selected according to job specifications and end-user requirements

3.2 Quality and suitability of inks, dyes or additives are checked and appropriate action is taken

3.3 Inks, dyes and additives are prepared according to work health and safety (WHS) requirements, and manufacturer’s/supplier’s instructions with suitable precautions to minimise waste

3.4 Correct colour and weight/volume of ink are mixed and prepared to match requirements of the printing process and job specifications

3.5 Formulation of ink, colour match and approved colour are appropriately recorded

3.6 Inks, dyes and additives are appropriately labelled, handled and stored according to manufacturer’s/ supplier’s instructions to prevent damage and hazards to personnel and to prolong shelf life

4. Set up machine for basic gravure printing

4.1 Gravure cylinders are selected, installed, set up and adjusted according to job specifications

4.2 Impression roller is set up and adjusted according to job specifications

4.3 Inking system / doctor blade is set up and adjusted according to the gravure process and job specifications

4.4 Drying system is set up and adjusted according to job specifications

5. Conduct proof run

5.1 Material to be used for proof is organised correctly

5.2 Machine is operated according to manufacturer’s and enterprise procedures to produce a specified proof

5.3 Proof is visually inspected and/or tested or laboratory testing is organised according to enterprise procedures

5.4 Production does not commence without client OK or authority where appropriate

5.5 If necessary, results are interpreted and adjustments made according to product and machine specifications

Evidence of the ability to:

correctly demonstrate all safety devices on the machine

set up a press on TWO occasions for basic gravure printing (if possible including at least one in-line process) according to manufacturer’s specifications and enterprise procedures, conduct a proof run and adjust settings to ensure production speeds are attained.

Note: If a specific volume or frequency is not stated, then evidence must be provided at least once.

To complete the unit requirements safely and effectively, the individual must:

Job requirements

describe what to do if vital information is missing from the job ticket

explain materials required prior to set up

Cylinders

identify correct cylinders for each job

identify important considerations when handling gravure cylinders

describe what parts of the unit to check to ensure cylinder is installed correctly

Reel in-feed on the machine

list work health and safety (WHS) considerations of operating reel in-feed and delivery systems

identify how the material printing side is selected

describe the effect of low web tension on the print

identify other types of web-splices that could be used for the job

Delivery system on the machine

list risks linked with the rewind of the machine

explain the effect of excessive web tension at the rewind of the machine

Selection and preparation of inks and additives

explain environmental and WHS risks related to inks and additives

describe how ink suitability is matched to a particular job

describe what happens if the ink is too viscose

explain how an ink that is slightly light can be modified to meet the needs of the job

identify available methods to check for correct ink colour

identify who passes the colour prior to running the job

Machine set-up

identify necessary precautions when handling doctor blades

explain how machine specifications are determined for each individual job

list steps to ensure ink levels in the inking system are maintained at an appropriate level

outline how to determine if the inking system has been adjusted appropriately

Basic in-line processes

list steps to incorporate in-line process into the make ready

explain how equipment used in in-line processing is protected against damage during set-up

Proofing and adjustment

explain procedures to have the print approved

describe quality control measurements to apply to the proof to test against known standards

identify what to check on the initial print prior to running

explain how to determine settings adjustments

describe what process is used to plot success of the machine adjustment

outline how final results are recorded for future reference

Information sources

identify what machine manuals, safety and other documentation are relevant to this task and where they are kept.

Gather evidence to demonstrate consistent performance in conditions that are safe and replicate the workplace. Noise levels, production flow, interruptions and time variances must be typical of those experienced in the printing field of work and include access to:

special purpose tools, equipment and materials

a gravure printing machine with in line units.

Assessors must satisfy NVR/AQTF assessor requirements.

Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assingnment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)

Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

ELEMENT

PERFORMANCE CRITERIA

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1. Confirm routine job specifications

1.1 Job requirements are read and interpreted from job documentation or production control system

1.2 Set up is carried out correctly in minimum time with minimum wastage

1.3 Availability of all job related components is checked

2. Set up reels

2.1 Unwind and rewind reels are set up and adjusted according to job specifications

2.2 Webbing procedures are carried out according to job specifications

2.3 Web-control system is set up and adjusted according to job specifications

2.4 Reels are spliced/joined according to job specifications

2.5 Printed web viewing devices are set up and adjusted according to job specifications

2.6 Folder and sheeter are set up and adjusted according to job specifications

2.7 Set off / marking prevention devices are set up and adjusted according to job specifications

3. Select and prepare inks and additives (basic)

3.1 Inks, dyes or additives are selected according to job specifications and end-user requirements

3.2 Quality and suitability of inks, dyes or additives are checked and appropriate action is taken

3.3 Inks, dyes and additives are prepared according to work health and safety (WHS) requirements, and manufacturer’s/supplier’s instructions with suitable precautions to minimise waste

3.4 Correct colour and weight/volume of ink are mixed and prepared to match requirements of the printing process and job specifications

3.5 Formulation of ink, colour match and approved colour are appropriately recorded

3.6 Inks, dyes and additives are appropriately labelled, handled and stored according to manufacturer’s/ supplier’s instructions to prevent damage and hazards to personnel and to prolong shelf life

4. Set up machine for basic gravure printing

4.1 Gravure cylinders are selected, installed, set up and adjusted according to job specifications

4.2 Impression roller is set up and adjusted according to job specifications

4.3 Inking system / doctor blade is set up and adjusted according to the gravure process and job specifications

4.4 Drying system is set up and adjusted according to job specifications

5. Conduct proof run

5.1 Material to be used for proof is organised correctly

5.2 Machine is operated according to manufacturer’s and enterprise procedures to produce a specified proof

5.3 Proof is visually inspected and/or tested or laboratory testing is organised according to enterprise procedures

5.4 Production does not commence without client OK or authority where appropriate

5.5 If necessary, results are interpreted and adjustments made according to product and machine specifications

Evidence of the ability to:

correctly demonstrate all safety devices on the machine

set up a press on TWO occasions for basic gravure printing (if possible including at least one in-line process) according to manufacturer’s specifications and enterprise procedures, conduct a proof run and adjust settings to ensure production speeds are attained.

Note: If a specific volume or frequency is not stated, then evidence must be provided at least once.

To complete the unit requirements safely and effectively, the individual must:

Job requirements

describe what to do if vital information is missing from the job ticket

explain materials required prior to set up

Cylinders

identify correct cylinders for each job

identify important considerations when handling gravure cylinders

describe what parts of the unit to check to ensure cylinder is installed correctly

Reel in-feed on the machine

list work health and safety (WHS) considerations of operating reel in-feed and delivery systems

identify how the material printing side is selected

describe the effect of low web tension on the print

identify other types of web-splices that could be used for the job

Delivery system on the machine

list risks linked with the rewind of the machine

explain the effect of excessive web tension at the rewind of the machine

Selection and preparation of inks and additives

explain environmental and WHS risks related to inks and additives

describe how ink suitability is matched to a particular job

describe what happens if the ink is too viscose

explain how an ink that is slightly light can be modified to meet the needs of the job

identify available methods to check for correct ink colour

identify who passes the colour prior to running the job

Machine set-up

identify necessary precautions when handling doctor blades

explain how machine specifications are determined for each individual job

list steps to ensure ink levels in the inking system are maintained at an appropriate level

outline how to determine if the inking system has been adjusted appropriately

Basic in-line processes

list steps to incorporate in-line process into the make ready

explain how equipment used in in-line processing is protected against damage during set-up

Proofing and adjustment

explain procedures to have the print approved

describe quality control measurements to apply to the proof to test against known standards

identify what to check on the initial print prior to running

explain how to determine settings adjustments

describe what process is used to plot success of the machine adjustment

outline how final results are recorded for future reference

Information sources

identify what machine manuals, safety and other documentation are relevant to this task and where they are kept.

Gather evidence to demonstrate consistent performance in conditions that are safe and replicate the workplace. Noise levels, production flow, interruptions and time variances must be typical of those experienced in the printing field of work and include access to:

special purpose tools, equipment and materials

a gravure printing machine with in line units.

Assessors must satisfy NVR/AQTF assessor requirements.
Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Job requirements are read and interpreted from job documentation or production control system 
Set up is carried out correctly in minimum time with minimum wastage 
Availability of all job related components is checked 
Unwind and rewind reels are set up and adjusted according to job specifications 
Webbing procedures are carried out according to job specifications 
Web-control system is set up and adjusted according to job specifications 
Reels are spliced/joined according to job specifications 
Printed web viewing devices are set up and adjusted according to job specifications 
Folder and sheeter are set up and adjusted according to job specifications 
Set off / marking prevention devices are set up and adjusted according to job specifications 
Inks, dyes or additives are selected according to job specifications and end-user requirements 
Quality and suitability of inks, dyes or additives are checked and appropriate action is taken 
Inks, dyes and additives are prepared according to work health and safety (WHS) requirements, and manufacturer’s/supplier’s instructions with suitable precautions to minimise waste 
Correct colour and weight/volume of ink are mixed and prepared to match requirements of the printing process and job specifications 
Formulation of ink, colour match and approved colour are appropriately recorded 
Inks, dyes and additives are appropriately labelled, handled and stored according to manufacturer’s/ supplier’s instructions to prevent damage and hazards to personnel and to prolong shelf life 
Gravure cylinders are selected, installed, set up and adjusted according to job specifications 
Impression roller is set up and adjusted according to job specifications 
Inking system / doctor blade is set up and adjusted according to the gravure process and job specifications 
Drying system is set up and adjusted according to job specifications 
Material to be used for proof is organised correctly 
Machine is operated according to manufacturer’s and enterprise procedures to produce a specified proof 
Proof is visually inspected and/or tested or laboratory testing is organised according to enterprise procedures 
Production does not commence without client OK or authority where appropriate 
If necessary, results are interpreted and adjustments made according to product and machine specifications 

Forms

Assessment Cover Sheet

ICPPRN321 - Set up for basic gravure printing
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:

Assessment Record Sheet

ICPPRN321 - Set up for basic gravure printing

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: