Assessor Resource

ICPSCP376
Operate an automatic screen printing machine

Assessment tool

Version 1.0
Issue Date: April 2024


This unit describes the skills and knowledge required to produce a print on a range of common substrates, using automatic equipment and screening techniques.

It applies to individuals working in the printing and graphic arts industry who may have to set up and operate power-driven or hand-operated screen printing machines. They may have to provide leadership and guidance to others and have some limited responsibility for the output of others.

No licensing, legislative or certification requirements apply to this unit at the time of publication.

You may want to include more information here about the target group and the purpose of the assessments (eg formative, summative, recognition)



Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

ELEMENT

PERFORMANCE CRITERIA

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1 Identify job requirements

1.1 Substrate is checked against job specifications with any irregularities reported and rectified where possible

1.2 Ink is checked against job specifications

1.3 Artwork is checked against job specifications

2 Prepare machine to print

2.1 Correct film and emulsion exposure is set and correctly completed according to job specifications

2.2 Substrate position and screen alignment are set according to job specifications

2.3 Ink is applied to screen in quantity required for screen size

2.4 Equipment is kept clean and spills are minimised

3 Produce proof print

3.1 Proof print is run off and checked for colour, strength, registration, adhesion, clarity, gloss level, drying or curing, artwork detail and other technical aspects according to job specifications

3.2 Adjustments are made according to product and machine specifications

3.3 Belt speed and temperature required are set to achieve desired curing or drying properties

3.4 Appropriate approval to commence production is sought prior to commencement

4 Run job and monitor print quality

4.1 Printing speed production is adjusted to maximise quality and output

4.2 Print quality is continuously evaluated and adjusted as required

4.3 Effects of ink alterations during run are monitored and appropriate action taken according to manufacturer or supplier and job specifications

4.4 Workplace documentation is completed as required

4.5 Curing and drying are constantly monitored and adjusted according to manufacturer or supplier and job specifications

5 Carry out routine user maintenance

5.1 Equipment is cleaned according to enterprise procedures

5.2 Lights are replaced as necessary and alerts or alarms are tested

5.3 Faults are identified and reported according to enterprise procedures

6 Stack production output

6.1 Output is checked for thorough drying or curing before stacking

6.2 Job is labelled and recorded according to enterprise procedures

6.3 Job status and progress are checked against job specifications and any necessary action is taken

7 Conduct shutdown of the production process

7.1 Material is transferred to correct destination in safe manner

7.2 Excess ink, screens, squeegees and flood coaters are removed and cleaned according to work health and safety (WHS) requirements and manufacturer or supplier specifications

7.3 Waste materials are disposed of according to manufacturer or supplier specifications, regulatory requirements and enterprise procedures

7.4 Equipment and surrounding areas are cleaned according to manufacturer or supplier specifications and enterprise procedures

7.5 Tools and equipment are stored and maintained according to manufacturer specifications to ensure ease of access and operator safety

7.6 Correct procedure for dealing with spilt chemicals is demonstrated according to WHS requirements

Evidence of the ability to:

complete TWO different jobs on an automatic printing machine according to manufacturer, job, enterprise and health and safety requirements.

Note: If a specific volume or frequency is not stated, then evidence must be provided at least once.

To complete the unit requirements safely and effectively, the individual must:

outline the process of recording and reporting any substrate irregularities

describe the checks used for ink compatibility and stencil compatibility

describe the process of setting the substrate position

name the products and materials used to keep the equipment clean

discuss health and safety concerns when applying ink to the screen and producing an automated print run

describe the quality control devices that are used to check the print standards and acceptable variables or tolerances when checking the print against the proof

describe the relationship between ink film thickness and ink density, and the maximum and minimum densities allowed

outline the properties that determine belt speed and heat unit setting for curing

name the person responsible for the final approval before commencing the production run

describe required quality inspection during the printing process and discuss the frequency of these inspections

outline the purpose of workplace documentation

discuss health and safety concerns in relation to monitoring drying or curing systems

outline the maintenance that should be carried out on the machine and the importance of reporting faulty equipment

describe stacking, storing and handling processes and the importance of labelling and recording processes

outline necessary health and safety practices when reclaiming screens

describe the importance of keeping equipment and surrounding areas clean, including the cleaning of screens and squeegees

describe the correct procedures for disposing of liquid waste

outline the process for storing screens to minimise damage

identify required manuals, safety and other documentation and briefly outline the relevant information in each source.

Gather evidence to demonstrate consistent performance in conditions that are safe and replicate the workplace. Noise levels, production flow, interruptions and time variances must be typical of those experienced in the screen printing field of work and include access to cleaning chemicals and automatic screen printing machines.

Assessors must satisfy NVR/AQTF assessor requirements.


Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assingnment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)


Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

ELEMENT

PERFORMANCE CRITERIA

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1 Identify job requirements

1.1 Substrate is checked against job specifications with any irregularities reported and rectified where possible

1.2 Ink is checked against job specifications

1.3 Artwork is checked against job specifications

2 Prepare machine to print

2.1 Correct film and emulsion exposure is set and correctly completed according to job specifications

2.2 Substrate position and screen alignment are set according to job specifications

2.3 Ink is applied to screen in quantity required for screen size

2.4 Equipment is kept clean and spills are minimised

3 Produce proof print

3.1 Proof print is run off and checked for colour, strength, registration, adhesion, clarity, gloss level, drying or curing, artwork detail and other technical aspects according to job specifications

3.2 Adjustments are made according to product and machine specifications

3.3 Belt speed and temperature required are set to achieve desired curing or drying properties

3.4 Appropriate approval to commence production is sought prior to commencement

4 Run job and monitor print quality

4.1 Printing speed production is adjusted to maximise quality and output

4.2 Print quality is continuously evaluated and adjusted as required

4.3 Effects of ink alterations during run are monitored and appropriate action taken according to manufacturer or supplier and job specifications

4.4 Workplace documentation is completed as required

4.5 Curing and drying are constantly monitored and adjusted according to manufacturer or supplier and job specifications

5 Carry out routine user maintenance

5.1 Equipment is cleaned according to enterprise procedures

5.2 Lights are replaced as necessary and alerts or alarms are tested

5.3 Faults are identified and reported according to enterprise procedures

6 Stack production output

6.1 Output is checked for thorough drying or curing before stacking

6.2 Job is labelled and recorded according to enterprise procedures

6.3 Job status and progress are checked against job specifications and any necessary action is taken

7 Conduct shutdown of the production process

7.1 Material is transferred to correct destination in safe manner

7.2 Excess ink, screens, squeegees and flood coaters are removed and cleaned according to work health and safety (WHS) requirements and manufacturer or supplier specifications

7.3 Waste materials are disposed of according to manufacturer or supplier specifications, regulatory requirements and enterprise procedures

7.4 Equipment and surrounding areas are cleaned according to manufacturer or supplier specifications and enterprise procedures

7.5 Tools and equipment are stored and maintained according to manufacturer specifications to ensure ease of access and operator safety

7.6 Correct procedure for dealing with spilt chemicals is demonstrated according to WHS requirements

Evidence of the ability to:

complete TWO different jobs on an automatic printing machine according to manufacturer, job, enterprise and health and safety requirements.

Note: If a specific volume or frequency is not stated, then evidence must be provided at least once.

To complete the unit requirements safely and effectively, the individual must:

outline the process of recording and reporting any substrate irregularities

describe the checks used for ink compatibility and stencil compatibility

describe the process of setting the substrate position

name the products and materials used to keep the equipment clean

discuss health and safety concerns when applying ink to the screen and producing an automated print run

describe the quality control devices that are used to check the print standards and acceptable variables or tolerances when checking the print against the proof

describe the relationship between ink film thickness and ink density, and the maximum and minimum densities allowed

outline the properties that determine belt speed and heat unit setting for curing

name the person responsible for the final approval before commencing the production run

describe required quality inspection during the printing process and discuss the frequency of these inspections

outline the purpose of workplace documentation

discuss health and safety concerns in relation to monitoring drying or curing systems

outline the maintenance that should be carried out on the machine and the importance of reporting faulty equipment

describe stacking, storing and handling processes and the importance of labelling and recording processes

outline necessary health and safety practices when reclaiming screens

describe the importance of keeping equipment and surrounding areas clean, including the cleaning of screens and squeegees

describe the correct procedures for disposing of liquid waste

outline the process for storing screens to minimise damage

identify required manuals, safety and other documentation and briefly outline the relevant information in each source.

Gather evidence to demonstrate consistent performance in conditions that are safe and replicate the workplace. Noise levels, production flow, interruptions and time variances must be typical of those experienced in the screen printing field of work and include access to cleaning chemicals and automatic screen printing machines.

Assessors must satisfy NVR/AQTF assessor requirements.

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Substrate is checked against job specifications with any irregularities reported and rectified where possible 
Ink is checked against job specifications 
Artwork is checked against job specifications 
Correct film and emulsion exposure is set and correctly completed according to job specifications 
Substrate position and screen alignment are set according to job specifications 
Ink is applied to screen in quantity required for screen size 
Equipment is kept clean and spills are minimised 
Proof print is run off and checked for colour, strength, registration, adhesion, clarity, gloss level, drying or curing, artwork detail and other technical aspects according to job specifications 
Adjustments are made according to product and machine specifications 
Belt speed and temperature required are set to achieve desired curing or drying properties 
Appropriate approval to commence production is sought prior to commencement 
Printing speed production is adjusted to maximise quality and output 
Print quality is continuously evaluated and adjusted as required 
Effects of ink alterations during run are monitored and appropriate action taken according to manufacturer or supplier and job specifications 
Workplace documentation is completed as required 
Curing and drying are constantly monitored and adjusted according to manufacturer or supplier and job specifications 
Equipment is cleaned according to enterprise procedures 
Lights are replaced as necessary and alerts or alarms are tested 
Faults are identified and reported according to enterprise procedures 
Output is checked for thorough drying or curing before stacking 
Job is labelled and recorded according to enterprise procedures 
Job status and progress are checked against job specifications and any necessary action is taken 
Material is transferred to correct destination in safe manner 
Excess ink, screens, squeegees and flood coaters are removed and cleaned according to work health and safety (WHS) requirements and manufacturer or supplier specifications 
Waste materials are disposed of according to manufacturer or supplier specifications, regulatory requirements and enterprise procedures 
Equipment and surrounding areas are cleaned according to manufacturer or supplier specifications and enterprise procedures 
Tools and equipment are stored and maintained according to manufacturer specifications to ensure ease of access and operator safety 
Correct procedure for dealing with spilt chemicals is demonstrated according to WHS requirements 

Forms

Assessment Cover Sheet

ICPSCP376 - Operate an automatic screen printing machine
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:


Assessment Record Sheet

ICPSCP376 - Operate an automatic screen printing machine

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: