Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.
Elements describe the essential outcomes.
Performance criteria describe the performance needed to demonstrate achievement of the element.
1. Operate and monitor delivery systems
1.1 Job sheets or equivalent instructions are interpreted correctly
1.2 Delivery systems are monitored and adjusted to ensure efficient and continuous operation and avoid damage to finished product
1.3 Substrate is added to and removed from process according to job instructions
1.4 Need for major adjustment to process is identified and reported to designated person according to enterprise operating procedures
2. Maintain and monitor production process
2.1 Production process is operated and monitored in association with fellow workers and according to enterprise specifications and planned daily schedule
2.2 Product is monitored and minor adjustments are made to ensure quality of output is maintained
2.3 Need for major adjustments to process is identified and reported to appropriate person according to operating procedure
2.4 Faulty performance of equipment is identified and reported according to enterprise procedures within defined work area
2.5 Waste is sorted according to enterprise procedures
3. Conduct shutdown of production process
3.1 Correct shutdown sequence is followed according to manufacturerâ€™s specifications and enterprise procedures
3.2 Shutdown is conducted in association with fellow workers and in compliance with work health and safety (WHS) requirements
3.3 Unused materials are stored according to manufacturerâ€™s/supplierâ€™s specifications and enterprise operating procedures
3.4 Used plates, cutting and other devices are removed and stored according to manufacturerâ€™s/supplierâ€™s specifications and enterprise operating procedures
3.5 All product is removed from operating area according to enterprise procedures and WHS standards
3.6 Machine faults requiring repair are identified and reported to designated person, according to enterprise procedures
3.7 Repair/adjustment is verified prior to resumption of operations
4. Clean and wash up machine at end of run
4.1 Machine units, as relevant to process, are cleaned ready for next run
4.2 Inking/gluing/coating system, if used in process, is washed ready for next run, and waste is disposed of according to enterprise and regulatory requirements
4.3 In-line printing/converting/binding/finishing/coating units are cleaned ready for next run
4.4 Feed, transportation and delivery systems are disengaged and cleaned ready for next run
This section specifies different work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included.
Delivery systems MUST include EITHER:
Monitoring and adjusting MUST include EITHER:
reel stand and rewind section
web control system
sheet or product pick-up and transportation system
Evidence of the ability to:
correctly operate and monitor machines according to job and enterprise requirements
demonstrate knowledge of all safety devices on the machine
operate, monitor, shut down and clean any ONE machine according to manufacturerâ€™s specifications under the supervision of, or in conjunction with, a worker with the appropriate skills.
Note: If a specific volume or frequency is not stated, then evidence must be provided at least once.
To complete the unit requirements safely and effectively, the individual must:
handling of supplies, parts and finished product
explain how to avoid back strain when lifting heavy objects
explain how to avoid damaging finished product
identify supplies that require special handling
For reel systems only
identify area of the web control system to adjust to maintain correct web tension
For sheet systems only
outline areas of the transport and delivery systems to monitor to ensure trouble-free operation
describe what to check when removing a substrate from the machine
Maintaining production processes
outline the basic criteria for assessing finished product
list adjustments to the machine to correct TWO different production or quality problems
list areas of the machine that are modified during shutdown
identify areas of the machine to check for possible repair
describe details to include when labelling unused ink
Cleaning and washing machine
explain how an ineffective wash-up can effect the following production run
Health and safety
identify health and safety factors that must be considered when:
setting and/or operating machine transport and delivery systems
operating and monitoring the production process
washing a machine
safely switching off machinery before cleaning.
Gather evidence to demonstrate consistent performance in conditions that are safe and replicate the workplace. Noise levels, production flow, interruptions and time variances must be typical of those experienced in the Support field of work and include access to a printing or converting machine in a production environment.
Assessors must satisfy NVR/AQTF assessor requirements.
Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.