MARB5002A - Maintain and repair shipboard machinery and equipment
Assessor Resource
MARB5002A Maintain and repair shipboard machinery and equipment
Assessment tool
Version 1.0 Issue Date: April 2024
This unit applies to the work of a Marine Engineer Class 3.
This unit involves the skills and knowledge required to maintain and repair shipboard machinery and equipment on a vessel. This includes maintaining marine pumps, valves, air compressors, heat exchangers, diesel engines, turbochargers, marine lubricating systems and deck machinery as well as conducting inspections of marine boilers and marine refrigeration units.
You may want to include more information here about the target group and the purpose of the assessments (eg formative, summative, recognition)
Prerequisites
Not applicable.
Employability Skills
This unit contains employability skills.
Evidence Required
List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.
The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria, the required skills and knowledge, the range statement and the Assessment Guidelines for the Training Package.
Critical aspects for assessment and evidence required to demonstrate competency in this unit
The evidence required to demonstrate competence in this unit must be relevant to and satisfy all of the requirements of the Elements, Performance Criteria, Required Skills, Required Knowledge and include:
ensuring currency of relevant WHS/OHS skills and knowledge
ensuring currency of relevant legislative and regulatory knowledge
initiating timely action in response to defects or damage.
Context of and specific resources for assessment
Performance is demonstrated consistently over time and in a suitable range of contexts.
Resources for assessment include access to:
industry-approved marine operations site where maintaining and repairing shipboard machinery and equipment can be conducted
tools, equipment and personal protective equipment currently used in industry
relevant regulatory and equipment documentation that impacts on work activities
range of relevant exercises, case studies and/or other simulated practical and knowledge assessments
appropriate range of relevant operational situations in the workplace.
In both real and simulated environments, access is required to:
relevant and appropriate materials and equipment
applicable documentation including workplace procedures, regulations, codes of practice and operation manuals.
A range of assessment methods should be used to assess practical skills and knowledge. The following examples are appropriate to this unit:
direct observation of the candidate maintaining and repairing shipboard machinery and equipment
direct observation of the candidate applying relevant WHS/OHS requirements and work practices.
Guidance information for assessment
Holistic assessment with other units relevant to the industry sector, workplace and job role is recommended.
In all cases where practical assessment is used it should be combined with targeted questioning to assess Required Knowledge.
Assessment processes and techniques must be appropriate to the language and literacy requirements of the work being performed and the capacity of the candidate.
Submission Requirements
List each assessment task's title, type (eg project, observation/demonstration, essay, assingnment, checklist) and due date here
Assessment task 1: [title] Due date:
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Assessment Tasks
Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.
Required Skills:
Carry out cargo operations according to cargo plan or other documents and established safety rule/regulations, equipment operating instructions and shipboard stowage limitations
Establish and maintain effective communications during loading and unloading
Handle dangerous, hazardous and harmful cargo to comply with international regulations, recognised standards and codes of safe practice
Identify and solve problems associated with loading, unloading, stowage and care of cargo
Monitor and anticipate problems and risks associated with loading, unloading, stowage and care of cargo
Monitor use of equipment in loading, unloading, stowage and care of cargo
Read, interpret and apply instructions, regulations, procedures and information associated with loading, unloading, stowage and care of cargo
Required Knowledge:
Ballast management issues and procedures
Cargo handling documentation requirements
Cargo lifting equipment and safe working loads
Container position numbering
Effect of cargo, including heavy lifts, on the seaworthiness and stability of the vessel
Effects of different types of cargo operations on vessel trim and stability
Effects on cargo handling of sea conditions, wind and weather
Effects on stability during loading and discharging operations including heeling moments from gear and loads
Methods of caring for various types of cargo
Methods of handling various types of cargo
Operational characteristics of different types of shipboard and terminal-based cargo handling equipment and facilities
Principles of cargo care
Procedures for carrying out calculations involving weights, capacities, stowage factors
Relevant sections of applicable maritime regulations
Relevant work health and safety (WHS)/occupational health and safety (OHS) and cargo handling legislation, codes of practice, policies and procedures
Safe handling, stowage and securing of cargo including dangerous, hazardous and harmful cargo, and their effect on the safety of life and the vessel
Standard stowage position numbering systems used on container vessels
Typical cargo handling problems and hazards, and appropriate preventative and remedial actions and solutions
Typical types and sizes of shipping containers
Usual methods of container packing, loading and discharging, stowage, dunnaging
Various types of cargo likely to be carried; their peculiar characteristics, liability to damage, decay or deterioration; their measurements, hazards and problems; appropriate preventative and remedial action and solutions
Ways of restricting vessel stress levels within permitted levels within permitted limits during loading/discharging cargo
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below.
Pumps may include:
Axial
Centrifugal
Gear
Reciprocating
Screw
Serviced may include:
Dismantling rod and gears, seals, bearings and relief valve
Identifying wear and deterioration
Measuring wear in cylinders, neck rings and rods
Protecting finished surfaces
Removing:
gland packing
studs, intact and broken
Replacing and adjusting seals
Valves may include:
Ball
Butterfly
Check
Diaphragm
Gate
Globe:
screw down non return
screw lift
Valve maintenance may include:
Examining seats, valves, spindles and glands
Gland packing:
selection
removal
repacking
Lapping valves and seats
Machining valves and seats
Air compressor is disassembled and inspected may include:
Coolers and cooling passages
Lubricating systems
Piston and rings
Suction and delivery valves and seats
Heat exchanger is disassembled and inspected may include:
Corrosion
Erosion
Fouling
Leakage
Provision for tube expansion
Diesel engine components are disassembled and inspected may include
Bearings
Cooling system
Crankshaft alignment
Liners
Lubrication system
Pistons
Rings
Valves
Routine maintenance on diesel engines may include:
Air intake system:
inspecting and changing air filters
inspecting turbocharger to make sure there is no fouling of compressor blades from crankcase gases
Cooling system:
fluid level checks
coolant sampling for trending analysis
draining, flushing and refilling system when required
Emissions systems:
inspecting crankcase ventilation systems, selective catalytic reduction (SCR) systems and diesel particulate filters (if so equipped)
Exhaust system:
inspecting for leaks, corrosion, wet stacking
Fuel system:
changing fuel filters, fuel injectors
checking water separators
Lubrication:
checking levels
changing oil, oil filters
taking oil samples for trending analysis to optimise oil change intervals and to detect engine wear
Mechanical systems:
inspecting resilient engine mounts and torsional couplings
generally inspecting for leaks, wear or deterioration
Operating systems:
downloading data from digital engine management system to note and review alarm conditions
Valves and heads:
inspecting, adjusting and recording valve train wear for trending analysis
inspecting and recording cylinder head wear for trending analysis
Diesel engine components are refurbished may include:
Air start valves
Cylinder heads
Exhaust valves
Fuel injectors
Relief valves
Components of turbocharger may include:
Air casing
Air filters
Bearings
Diffuser
Gas inlet grid
Impeller
Inducer
Nozzle ring
Rotor
Volute
Inspection requirements for marine boiler may include:
Fire side
Water side
Inspection requirements for marine refrigeration unit may include:
Compressors
Condensers
Evaporators
Expansion valves
Oil separators
Components of lubricating system may include:
Settling tank
System bearings
System filters
Deck machinery may include:
Cranes
Lifeboat davits and gear
Mooring winch
Winch
Windlass
Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.
Observation Checklist
Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice
Yes
No
Comments/feedback
Work health and safety (WHS)/occupational health and safety (OHS) procedures relevant to maintaining shipboard machinery and equipment are complied with
Safety hazards are identified and reported according to safety and vessel procedures
Prior to use, tools, equipment and testing devices needed to carry out maintenance activities for correct operation and safety are checked according to safety and vessel procedures
Before commencing maintenance activities, isolation precautions are implemented according to safety and vessel procedures
Maintenance requirements for pump are determined according to safety, manufacturer and vessel procedures and documentation
Appropriate procedures, materials, tools and equipment for maintaining pump are selected according to safety, manufacturer and vessel procedures
Relevant information is extracted from drawings and technical specifications required to perform maintenance activities
Pump is disassembled, inspected and serviced according to safety, manufacturer and vessel procedures
Pump is reassembled and tested according to safety, manufacturer and vessel procedures
Performance of pump is confirmed against recommended performance specifications according to safety, manufacturer and vessel procedures
Maintenance requirements for valve are determined according to safety, manufacturer and vessel procedures and documentation
Appropriate procedures, materials, tools and equipment for maintaining valve are selected according to safety, manufacturer and vessel procedures
Relevant information is extracted from drawings and technical specifications required to perform maintenance activities
Valves are removed for maintenance according to safety, manufacturer and vessel procedures and documentation
Valve is disassembled and valve maintenance is performed according to safety, manufacturer and vessel procedures and documentation
Valves are reassembled and tested according to safety, manufacturer and vessel procedures and documentation
Maintenance requirements for air compressor are determined according to safety, manufacturer and vessel procedures and documentation
Appropriate procedures, materials, tools and equipment for maintaining air compressor are selected according to safety, manufacturer and vessel procedures
Relevant information is extracted from drawings and technical specifications required to perform maintenance activities
Air compressor is disassembled and inspected according to safety, manufacturer and vessel procedures
Air compressor is reassembled, tested and adjusted according to safety, manufacturer and vessel procedures
Performance of air compressor is confirmed against recommended performance specifications according to safety, manufacturer and vessel procedures
Maintenance requirements for heat exchanger are determined according to safety, manufacturer and vessel procedures and documentation
Appropriate procedures, materials, tools and equipment for maintaining heat exchanger are selected according to safety, manufacturer and vessel procedures
Relevant information is extracted from drawings and technical specifications required to perform maintenance activities
Heat exchanger is disassembled and inspected according to safety, manufacturer and vessel procedures
Heat exchanger is reassembled, tested and adjusted according to safety, manufacturer and vessel procedures
Performance of heat exchanger is confirmed against recommended performance specifications according to safety, manufacturer and vessel procedures
Maintenance requirements for diesel engine are determined according to safety, manufacturer and vessel procedures and documentation
Appropriate procedures, materials, tools, measuring instruments and equipment for maintaining diesel engine are selected according to safety, manufacturer and vessel procedures
Relevant information is extracted from drawings and technical specifications required to perform maintenance activities
Diesel engine components are disassembled and inspected for wear and deterioration according to safety, manufacturer and vessel procedures
Routine maintenance on diesel engines is performed according to manufacturer and vessel procedures
Diesel engine components are refurbished, as required, according to manufacturer and vessel procedures
Specialised tools and measuring instruments are used to maintain and refurbish diesel engines/components according to safety, manufacturer and vessel procedures
Diesel engine is reassembled, tested and adjusted according to safety, manufacturer and vessel procedures
Performance of diesel engine is confirmed against recommended performance specifications according to safety, manufacturer and vessel procedures
Maintenance requirements for turbocharger are determined according to safety, manufacturer and vessel procedures and documentation
Appropriate procedures, materials, tools and equipment for maintaining turbocharger are selected according to safety, manufacturer and vessel procedures
Relevant information is extracted from drawings and technical specifications required to perform maintenance activities
All components of turbocharger are disassembled and inspected for wear and deterioration according to safety, manufacturer and vessel procedures
Turbocharger is reassembled, tested and adjusted according to safety, manufacturer and vessel procedures
Performance of turbocharger is confirmed against recommended performance specifications according to safety, manufacturer and vessel procedures
Inspection requirements for marine boiler are determined according to safety, manufacturer and vessel procedures and documentation
Appropriate procedures for inspecting marine boiler are selected according to safety, manufacturer and vessel procedures
Relevant information is extracted from drawings and technical specifications required to perform inspection activities
Marine boiler is inspected for repair or general maintenance according to safety, manufacturer and vessel procedures
Performance of marine boiler is confirmed against recommended performance specifications according to safety, manufacturer and vessel procedures
Inspection requirements for marine refrigeration unit are determined according to safety, manufacturer and vessel procedures and documentation
Appropriate procedures for inspecting marine refrigeration unit are selected according to safety, manufacturer and vessel procedures
Relevant information is extracted from drawings and technical specifications required to perform inspection activities
Marine refrigeration unit is inspected for repair or general maintenance according to safety, manufacturer and vessel procedures
Performance of marine refrigeration unit is confirmed against recommended performance specifications according to safety, manufacturer and vessel procedures
Inspection and maintenance requirements for lubricating systems are determined according to safety, manufacturer and vessel procedures and documentation
Relevant information is extracted from drawings and technical specifications required to perform inspection and maintenance activities
Purifier maintenance procedures are applied according to safety, manufacturer and vessel procedures
Components of lubricating system are inspected according to safety, manufacturer and vessel procedures
Maintenance and/or repair requirements for deck machinery are determined according to safety, manufacturer and vessel procedures and documentation
Appropriate procedures, materials, tools and equipment for maintaining and/or repairing deck machinery are selected according to safety, manufacturer and vessel procedures
Relevant information is extracted from drawings and technical specifications required to perform maintenance activities
Deck machinery maintenance and/or repair procedures are implemented according to safety, manufacturer and vessel procedures
Deck machinery is tested and adjusted according to safety, manufacturer and vessel procedures
Performance of deck machinery is confirmed against recommended performance specifications according to safety, manufacturer and vessel procedures
Forms
Assessment Cover Sheet
MARB5002A - Maintain and repair shipboard machinery and equipment
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Assessment Record Sheet
MARB5002A - Maintain and repair shipboard machinery and equipment
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Assessment task 1: [title] Result: Competent Not yet competent
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