Assessor Resource

MARL006
Demonstrate basic knowledge of marine diesel engines and systems

Assessment tool

Version 1.0
Issue Date: April 2024


This unit involves the knowledge required to operate and maintain marine diesel engines and systems on a commercial vessel.

This unit applies to people working in the maritime industry as a Marine Engineering Watchkeeper on commercial vessels greater than 750 kW or as an Engineer Class 3 Near Coastal.

This unit has links to legislative and certification requirements.

You may want to include more information here about the target group and the purpose of the assessments (eg formative, summative, recognition)



Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1

Outline stages of combustion in two-stroke and four-stroke cycle diesel engines

1.1

Two-stroke and four-stroke cycle diesel engines are compared and contrasted

1.2

Methods and diagnostic information used in determining engine combustion characteristics are specified

1.3

Diagnostic information is used to identify and interpret common combustion faults and to produce typical diagrams for analysing faults

2

Explain means of pressure- charging diesel engines

2.1

Pressure-charging principles and their influence on engine design and waste heat recovery are explained

2.2

Different methods of pressure-charging diesel engines are clarified

2.3

Emergency isolation procedures used when pressure-charging diesel engines are clarified

3

Explain operation of diesel engine governors

3.1

Governing principles, common governor types and related controls are outlined

3.2

Different requirements for governing diesel engines for propulsion and power generation are explained

3.3

Problems of mismatched engine sizes/prime mover types when sharing common loads are outlined

4

Explain properties of materials used in construction of engine components

4.1

Properties of materials used in construction of engine components are specified

4.2

Dynamic stresses and loads, materials and service limitations of engine components are outlined

4.3

Construction and operating cycle forces of diesel engine components are outlined

4.4

Relationship between critical speed, use of detuners/dampers and materials in engine components is clarified

5

Explain safe working practices associated with diesel engines during maintenance, repair and operation

5.1

Safe practices for isolating propulsion and power generation diesel engines prior to work commencement are confirmed

5.2

Safety protective clothing to be used during all aspects of diesel maintenance is identified

5.3

Hazards associated with working on diesel engines and systems including working in enclosed spaces are identified

5.4

Correct procedures for using hydraulic tools and high-pressure fuel injection test equipment are clarified

5.5

Purpose, operation and maintenance of safety interlocks and protective cut-outs of engine manoeuvring systems is determined

6

Explain procedures for preventing and responding to crankcase and airline explosions, and scavenge and uptake fires

6.1

Causes, symptoms and means of preventing and extinguishing uptake and economiser fires are outlined

6.2

Risks of continued service with an isolated waste heat unit are assessed

6.3

Causes, symptoms, methods of extinguishing and prevention of scavenge fires are evaluated

6.4

Causes and hazards associated with starting airline explosions are identified

6.5

Protective devices fitted to air starting systems to minimise risk of explosion, and routine inspection and maintenance required are detailed

6.6

Causes and ways of preventing crankcase explosions in both diesel and dual-fuel engines are outlined

6.7

Procedure to be taken in the event of an early warning of a hazardous crankcase atmosphere and required procedure to be followed after engine has stopped are clarified

Evidence required to demonstrate competence in this unit must be relevant to and satisfy all of the requirements of the elements and performance criteria on at least one occasion and include:

accessing diagnostic information related to marine diesel engines and systems

assessing own work outcomes and maintaining knowledge of current codes, standards, regulations and industry practices

explaining basic operation of marine diesel engines and systems

identifying and applying relevant solutions for addressing problems associated with marine diesel engines and systems

identifying and interpreting diagnostic information, and performing mathematical calculations related to operating, maintaining and repairing marine diesel engines and systems

identifying methods, procedures and materials needed for operating, maintaining and repairing marine diesel engines and systems

imparting knowledge and ideas through verbal, written and visual means

providing accurate and reliable information

providing appropriate level of detail in responses

reading and interpreting manuals, technical specifications, safety data sheets/material safety data sheets and manufacturer guides related to operating, maintaining and repairing marine diesel engines and systems.

Evidence required to demonstrate competence in this unit must be relevant to and satisfy all of the requirements of the elements and performance criteria and include knowledge of:

basic principles of diesel engine operation

components of diesel engines

crankcase and air-line explosions, scavenge and uptake fires

diesel engine

diesel engine:

lubrication systems

propulsion and power generation

manoeuvring systems of diesel engines

pressure-charging diesel engines, including common service faults, actions to rectify faults, emergency operation and isolation procedures

properties and characteristics of fires

safe working practices associated with diesel engines during operation, maintenance, and repair

starting methods of diesel engines

work health and safety (WHS)/occupational health and safety (OHS) legislation, policies and procedures.

Assessors must satisfy National Vocational Education and Training Regulator (NVR)/Australian Quality Training Framework (AQTF) assessor requirements.

Assessment must occur in workplace operational situations where it is appropriate to do so; where this is not appropriate, assessment must occur in simulated workplace operational situations that reflect workplace conditions.

Assessment processes and techniques must be appropriate to the language, literacy and numeracy requirements of the work being performed and the needs of the candidate.

Resources for assessment must include access to:

tools, equipment, machinery, materials and personal protective equipment currently used in industry

applicable documentation such as legislation, regulations, codes of practice, workplace procedures and operational manuals

range of relevant exercises, case studies and/or simulations.


Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assingnment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)


Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1

Outline stages of combustion in two-stroke and four-stroke cycle diesel engines

1.1

Two-stroke and four-stroke cycle diesel engines are compared and contrasted

1.2

Methods and diagnostic information used in determining engine combustion characteristics are specified

1.3

Diagnostic information is used to identify and interpret common combustion faults and to produce typical diagrams for analysing faults

2

Explain means of pressure- charging diesel engines

2.1

Pressure-charging principles and their influence on engine design and waste heat recovery are explained

2.2

Different methods of pressure-charging diesel engines are clarified

2.3

Emergency isolation procedures used when pressure-charging diesel engines are clarified

3

Explain operation of diesel engine governors

3.1

Governing principles, common governor types and related controls are outlined

3.2

Different requirements for governing diesel engines for propulsion and power generation are explained

3.3

Problems of mismatched engine sizes/prime mover types when sharing common loads are outlined

4

Explain properties of materials used in construction of engine components

4.1

Properties of materials used in construction of engine components are specified

4.2

Dynamic stresses and loads, materials and service limitations of engine components are outlined

4.3

Construction and operating cycle forces of diesel engine components are outlined

4.4

Relationship between critical speed, use of detuners/dampers and materials in engine components is clarified

5

Explain safe working practices associated with diesel engines during maintenance, repair and operation

5.1

Safe practices for isolating propulsion and power generation diesel engines prior to work commencement are confirmed

5.2

Safety protective clothing to be used during all aspects of diesel maintenance is identified

5.3

Hazards associated with working on diesel engines and systems including working in enclosed spaces are identified

5.4

Correct procedures for using hydraulic tools and high-pressure fuel injection test equipment are clarified

5.5

Purpose, operation and maintenance of safety interlocks and protective cut-outs of engine manoeuvring systems is determined

6

Explain procedures for preventing and responding to crankcase and airline explosions, and scavenge and uptake fires

6.1

Causes, symptoms and means of preventing and extinguishing uptake and economiser fires are outlined

6.2

Risks of continued service with an isolated waste heat unit are assessed

6.3

Causes, symptoms, methods of extinguishing and prevention of scavenge fires are evaluated

6.4

Causes and hazards associated with starting airline explosions are identified

6.5

Protective devices fitted to air starting systems to minimise risk of explosion, and routine inspection and maintenance required are detailed

6.6

Causes and ways of preventing crankcase explosions in both diesel and dual-fuel engines are outlined

6.7

Procedure to be taken in the event of an early warning of a hazardous crankcase atmosphere and required procedure to be followed after engine has stopped are clarified

Specifies different work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included.

Range is restricted to essential operating conditions and any other variables essential to the work environment.

Diagnostic information includes one or more of the following:

engine efficiency

fuel consumption

temperature

Common combustion faults include one or more of the following:

engine cylinder fuel supply

lack of total combustion

Methods of pressure-charging diesel engines include one or more of the following:

exhaust gas turbo charging

positive displacement engine-driven blowers

under-piston assistance

Diesel engine components include one or more of the following:

bedplates

camshafts

crankshafts

cross-heads

cylinder heads

exhaust valves

frames

fuel injectors

fuel pumps

liners

pistons

tie-rods for two- or four-stroke engines

turbochargers

valves and rocket gear

Hazards include one or more of the following:

acids

chemicals

defective or bypassed machinery protective devices

defective or inappropriately adjusted exhaust systems

enclosed spaces

flammable liquids under pressure

hydrocarbons

lifting heavy components both unaided and with lifting gear

leaking oil and fuel

Causes include one or more of the following:

airlock in feed water system

cleanliness of economiser tubes

failure of economiser feed pump

loss of feed-water supply

Evidence required to demonstrate competence in this unit must be relevant to and satisfy all of the requirements of the elements and performance criteria on at least one occasion and include:

accessing diagnostic information related to marine diesel engines and systems

assessing own work outcomes and maintaining knowledge of current codes, standards, regulations and industry practices

explaining basic operation of marine diesel engines and systems

identifying and applying relevant solutions for addressing problems associated with marine diesel engines and systems

identifying and interpreting diagnostic information, and performing mathematical calculations related to operating, maintaining and repairing marine diesel engines and systems

identifying methods, procedures and materials needed for operating, maintaining and repairing marine diesel engines and systems

imparting knowledge and ideas through verbal, written and visual means

providing accurate and reliable information

providing appropriate level of detail in responses

reading and interpreting manuals, technical specifications, safety data sheets/material safety data sheets and manufacturer guides related to operating, maintaining and repairing marine diesel engines and systems.

Evidence required to demonstrate competence in this unit must be relevant to and satisfy all of the requirements of the elements and performance criteria and include knowledge of:

basic principles of diesel engine operation

components of diesel engines

crankcase and air-line explosions, scavenge and uptake fires

diesel engine

diesel engine:

lubrication systems

propulsion and power generation

manoeuvring systems of diesel engines

pressure-charging diesel engines, including common service faults, actions to rectify faults, emergency operation and isolation procedures

properties and characteristics of fires

safe working practices associated with diesel engines during operation, maintenance, and repair

starting methods of diesel engines

work health and safety (WHS)/occupational health and safety (OHS) legislation, policies and procedures.

Assessors must satisfy National Vocational Education and Training Regulator (NVR)/Australian Quality Training Framework (AQTF) assessor requirements.

Assessment must occur in workplace operational situations where it is appropriate to do so; where this is not appropriate, assessment must occur in simulated workplace operational situations that reflect workplace conditions.

Assessment processes and techniques must be appropriate to the language, literacy and numeracy requirements of the work being performed and the needs of the candidate.

Resources for assessment must include access to:

tools, equipment, machinery, materials and personal protective equipment currently used in industry

applicable documentation such as legislation, regulations, codes of practice, workplace procedures and operational manuals

range of relevant exercises, case studies and/or simulations.

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Two-stroke and four-stroke cycle diesel engines are compared and contrasted 
Methods and diagnostic information used in determining engine combustion characteristics are specified 
Diagnostic information is used to identify and interpret common combustion faults and to produce typical diagrams for analysing faults 
Pressure-charging principles and their influence on engine design and waste heat recovery are explained 
Different methods of pressure-charging diesel engines are clarified 
Emergency isolation procedures used when pressure-charging diesel engines are clarified 
Governing principles, common governor types and related controls are outlined 
Different requirements for governing diesel engines for propulsion and power generation are explained 
Problems of mismatched engine sizes/prime mover types when sharing common loads are outlined 
Properties of materials used in construction of engine components are specified 
Dynamic stresses and loads, materials and service limitations of engine components are outlined 
Construction and operating cycle forces of diesel engine components are outlined 
Relationship between critical speed, use of detuners/dampers and materials in engine components is clarified 
Safe practices for isolating propulsion and power generation diesel engines prior to work commencement are confirmed 
Safety protective clothing to be used during all aspects of diesel maintenance is identified 
Hazards associated with working on diesel engines and systems including working in enclosed spaces are identified 
Correct procedures for using hydraulic tools and high-pressure fuel injection test equipment are clarified 
Purpose, operation and maintenance of safety interlocks and protective cut-outs of engine manoeuvring systems is determined 
Causes, symptoms and means of preventing and extinguishing uptake and economiser fires are outlined 
Risks of continued service with an isolated waste heat unit are assessed 
Causes, symptoms, methods of extinguishing and prevention of scavenge fires are evaluated 
Causes and hazards associated with starting airline explosions are identified 
Protective devices fitted to air starting systems to minimise risk of explosion, and routine inspection and maintenance required are detailed 
Causes and ways of preventing crankcase explosions in both diesel and dual-fuel engines are outlined 
Procedure to be taken in the event of an early warning of a hazardous crankcase atmosphere and required procedure to be followed after engine has stopped are clarified 

Forms

Assessment Cover Sheet

MARL006 - Demonstrate basic knowledge of marine diesel engines and systems
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Assessment Record Sheet

MARL006 - Demonstrate basic knowledge of marine diesel engines and systems

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Assessment task 1: [title] Result: Competent Not yet competent

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