MARL6020A - Demonstrate advanced knowledge of marine diesel engines and systems
Assessor Resource
MARL6020A Demonstrate advanced knowledge of marine diesel engines and systems
Assessment tool
Version 1.0 Issue Date: March 2024
This unit applies to the work of a Marine Engineer Class 1 on commercial vessels of unlimited propulsion power and forms part of the requirements for the Certificate of Competency Marine Engineer Class 1 issued by the Australian Maritime Safety Authority (AMSA).
This unit involves the skills and knowledge required to analyse the operation and maintenance of marine diesel engines and systems on a commercial vessel. This includes evaluating fuel, cooling and lubrication systems; analysing starting, manoeuvring and reversing systems; analysing causes of vibration, scavenger fires and explosions; and interpreting combustion diagnostic equipment faults.
You may want to include more information here about the target group and the purpose of the assessments (eg formative, summative, recognition)
Prerequisites
Not applicable.
Employability Skills
This unit contains employability skills.
Evidence Required
List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.
The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria, the required skills and knowledge, the range statement and the Assessment Guidelines for the Training Package.
Critical aspects for assessment and evidence required to demonstrate competency in this unit
The evidence required to demonstrate competence in this unit must be relevant to and satisfy all of the requirements of the Elements, Performance Criteria, Required Skills, Required Knowledge and include:
performing accurate and reliable calculations
developing effective planning documents
producing accurate and reliable information.
Context of and specific resources for assessment
Performance is demonstrated consistently over time and in a suitable range of contexts.
Resources for assessment include access to:
industry-approved marine operations site where advanced knowledge of marine diesel engines and systems can be demonstrated
diagrams, specifications and other information required for performing basic calculations related to marine diesel engines and systems
technical reference library with current publications on marine diesel engines and systems
tools, equipment and personal protective equipment currently used in industry
relevant regulatory and equipment documentation that impacts on work activities
range of relevant exercises, case studies and/or other simulated practical and knowledge assessments
appropriate range of relevant operational situations in the workplace.
In both real and simulated environments, access is required to:
relevant and appropriate materials and equipment
applicable documentation including workplace procedures, regulations, codes of practice and operation manuals.
A range of assessment methods should be used to assess practical skills and knowledge. The following examples are appropriate to this unit:
direct observation of the candidate demonstrating advanced knowledge of marine diesel engines and systems
direct observation of the candidate applying relevant WHS/OHS requirements and work practices.
Guidance information for assessment
Holistic assessment with other units relevant to the industry sector, workplace and job role is recommended.
In all cases where practical assessment is used it should be combined with targeted questioning to assess Required Knowledge.
Assessment processes and techniques must be appropriate to the language and literacy requirements of the work being performed and the capacity of the candidate.
Submission Requirements
List each assessment task's title, type (eg project, observation/demonstration, essay, assingnment, checklist) and due date here
Assessment task 1: [title] Due date:
(add new lines for each of the assessment tasks)
Assessment Tasks
Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.
Required Skills:
Access diagnostic information related to marine diesel engines and systems
Assess own work outcomes and maintain knowledge of current codes, standards, regulations and industry practices
Explain operation of marine diesel engines and systems, and impart complex information and ideas verbally, in writing and visually
Identify and apply relevant solutions for addressing problems associated with marine diesel engines and systems
Identify and interpret complex diagnostic information and perform mathematical calculations related to operating, repairing and maintaining marine diesel engines and systems
Identify methods, procedures and materials needed for operating, maintaining and repairing marine diesel engines and systems
Read and interpret manuals, technical specifications, safety data sheets (SDS)/material safety data sheets (MSDS) and manufacturer guides related to operating, repairing and maintaining marine diesel engines and systems
Required Knowledge:
Basic principles of diesel engine operation
Causes of vibration
Combustion diagnostic equipment faults
Components of diesel engines
Cooling systems for main and auxiliary diesel engines
Crankcase and air-line explosions, scavenge and uptake fires
Diesel engine:
components
lubrication requirements
lubrication systems
propulsion and power generation
starting and manoeuvring
Diesel fuel systems
Fuel injection and pressure charging systems
Manoeuvring systems of diesel engines
Pressure charging diesel engines, including common service faults, actions to rectify faults, emergency operation and isolation procedures
Properties and characteristics of fires
Safe working practices associated with diesel engine maintenance, operation and repair
Scavenge and uptake fires, air-line, crankcase and gearbox explosions
Starting methods of diesel engines
Turbocharger operation
WHS/OHS legislation, policies and procedures
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below.
Fuel systems may include:
Conventional, low-inertia and dual-fuel (oil fuel/gas) injectors
Fuel line pulsation damping devices
Leakage protection
Uni-fuel and dual-fuel systems (high/medium viscosity fuel types)
Appropriate action to be taken with common cooling system faults may include:
Contamination
Different cooling water treatments
Normal operating temperatures, pressures and flow paths may include:
Bore cooling techniques
Honeycomb techniques
Strong-back techniques
Sources of contamination may include:
Bacterial infection
Methods of medium and slow speed cylinder lubrication may include:
Optimisation
Running-in requirements
Speed and load-dependant lubrication
Methods of component fabrication and reclamation may include:
Ceramics
Composite
Forged
Laser-hardening
Plasma-spraying
Welded
Hazards may include:
Acids
Chemicals
Defective or bypassed machinery protective devices
Defective or inappropriately adjusted exhaust systems
Enclosed spaces
Flammable liquids under pressure
Hydrocarbons
Leaking oil and fuel
Lifting heavy components both unaided and with lifting gear
Safe working practices for isolating main and propulsion diesels may include:
Identifying hazards
Minimising hazards
Safe working practices for machinery in enclosed spaces may include:
Handling heavy components
Use of hydraulic tools
Design features of turbochargers and charge air coolers may include:
Bearing types
Materials
Relevant diagrams must include:
Light spring diagrams
Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.
Observation Checklist
Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice
Yes
No
Comments/feedback
Optimum combustion parameters, means of adjustment and legislation requirements limiting exhaust emissions are analysed
Design modifications of pumps, camshafts and injectors for standard fuel types are evaluated
Variable injection timing and fuel quality adjustments in service are justified, specifying common methods of adjustment
Injection requirements for common diesel engine types, including combustion modifications for changes in engine service rating, are compared
Faults and symptoms of common diesel fuel injection problems are analysed and appropriate adjustment is explained
Work health and safety (WHS)/occupational health and safety (OHS) aspects of testing and handling fuel injection systems are explained
Operation and normal operating pressures and temperatures of fuel systems are analysed
Thermal efficiency optimisation of diesel engines and causes of thermal loads on engine components are explained
Cooling media selection is justified and various diesel-cooling methods are evaluated
Requirements of a coolant are identified
Corrosion principles and combustion side corrosion problems are explained
Appropriate action to be taken with common cooling system faults is evaluated
How cooling systems are commissioned, monitored and stored during idle periods is explained
Reasons for load-dependant cooling of diesel alternators on heavy fuels is explained
Use of additives in cooling water is explained
Normal operating temperatures, pressures and flow paths of typical methods of cooling medium and slow speed diesel engine pistons, exhaust valves, cylinders, turbochargers and cylinder heads are specified
Principles of engine lubrication are explained
Different lubrication systems and demands each puts on oil are explained
Methods for lubricating marine diesel engine components are specified and common faults are interpreted
Conventional and synthetic lubricant properties and applications are identified
Sources of contamination and deterioration of lubricants are analysed, treatment, monitoring and testing methods are explained, results are evaluated and appropriate action to be taken is outlined
How lubricating oil is distributed to the guides, top-end, bottom-end and main bearings of diesel engines is explained using diagrams showing direction of flow, typical clearances and stating normal operating temperatures and pressures
Methods of crosshead lubrication are outlined and compared
Methods of medium and slow speed cylinder lubrication are evaluated
Starting procedures for diesel engines for power generation, propulsion and emergency use are specified
Starting and manoeuvring sequences/requirements for direct-coupled reversible and geared propulsion diesels, including CPP applications, are specified
Common faults are analysed and appropriate action to be taken with diesel starting and manoeuvring systems is specified
Major components of a propulsion diesel engine typical manoeuvring and reversing system are outlined using labelled diagrams, explaining how remote, local and emergency manoeuvring is achieved
Methods of achieving reversing capability with direct-coupled propulsion diesels are evaluated
Common materials used in diesel engine construction are identified, justifying selection and specifying typical compositions and physical properties of components
Dynamic loads and stresses are summarised, identifying service limitations, and different methods of component fabrication and reclamation are evaluated
Two- and four-stroke operating cycle forces, couples and moments, relating to design principles of crankshafts, bedplates, foundations and crossheads are analysed
Out-of-balance gas and inertia forces, couples and moments, and their relationship with flywheels, balance weights, first/second order balancing and hull vibration are explained
Factors contributing to torsional vibration are specified and methods of minimising or eliminating harmful effects of critical speeds are outlined
Torsional vibration dampers/detuners are explained using labelled diagrams, indicating construction features and operating principles
Calibration is applied to identify wear patterns, limits and means of restoring working clearances and limits of pistons, liners, piston rings, bearings and crankshafts, sliding surfaces and interference fits of typical diesel engines
Alignment and adjustment criteria of crankshafts, chain-drives, integral thrust bearings and crossheads are specified
Crankshaft deflection measurements are prepared and evaluated, alignment diagrams are constructed, and realignment procedures including restoration of crankshaft shrink-fit slippage, are proposed
Operational and design factors contributing to waste heat unit fires are assessed
Appropriate strategies for extinguishing/containing soot and hydrogen fires are selected
Hazard reduction, inspection and isolation in service procedures are established
Operational factors that may contribute to scavenge fires are identified and hazard reduction is planned
Factors contributing to explosive mixtures are analysed and hazard reduction procedures for starting airlines are proposed and evaluated
Inspection and test intervals are specified
Causes of gearbox and crankcase explosions in propulsion and auxiliary drives are revised
How risks may be minimised in service by hazard reduction is specified
Procedures to be implemented for hazardous atmosphere warning in oil and dual-fuel engines are evaluated
Relevant diagrams are used to identify operating principles of oil-mist detectors, crankcase breathers and explosion relief doors
Maintenance strategies are developed and criteria for piston rod scraper box inspection and maintenance intervals are specified
Safe working practices for isolating main and propulsion diesels under all operational contingencies are planned
Safe working practices for machinery in enclosed spaces are planned
Hazard reduction procedures for safe working with flammable liquids under pressure, chemicals, acids and hydrocarbons associated with engine overhaul and maintenance are planned
Safe working strategies for diesel engine maintenance are planned according to manufacturer instruction manuals and product data safety sheets
Two- and four-stroke theoretical cycle diagrams are produced and discrepancies with results recorded by diagnostic tools are accounted for
Combustion faults related to fuel injection and pressure charging systems are diagnosed, corrective action is specified and service values with trials or test bed figures are analysed
Methods of pressure charging diesel engines are evaluated, efficiencies are determined from records, efficiency losses are accounted for and means of correction are identified
Maintenance and emergency procedures for turbochargers and charge air coolers are planned
Design features of turbochargers and charge air coolers are evaluated
Relevant diagrams are applied to evaluate diesel scavenging systems, under normal and emergency operation modes
Forms
Assessment Cover Sheet
MARL6020A - Demonstrate advanced knowledge of marine diesel engines and systems
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Assessment Record Sheet
MARL6020A - Demonstrate advanced knowledge of marine diesel engines and systems
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