Assessor Resource

MSTTF3006
Cut and join sail panels

Assessment tool

Version 1.0
Issue Date: May 2024


This unit of competency covers the skills and knowledge required to cut and join sail panels for a range of sail types and sizes.

The unit of competency applies to the lay-up, marking, and cutting of sail panels using manual methods. The joining of panels will involve sewing and bonding techniques. Interpretation of sail designs and specification sheets is required.

Work may be conducted in small to large scale enterprises and may involve individual and team activities. Work is performed within defined procedures under supervision of the sail designer.

No licensing, legislative or certification requirements apply to this unit at the time of publication.

You may want to include more information here about the target group and the purpose of the assessments (eg formative, summative, recognition)



Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1

Determine job requirements

1.1

Follow standard operating procedures (SOPs)

1.2

Comply with work health and safety (WHS) requirements at all times

1.3

Use appropriate personal protective equipment (PPE) in accordance with SOPs

1.4

Identify job requirements from specifications, drawings, job sheets or work instructions

2

Lay up, plot and mark sail

2.1

Interpret sail design specifications and clarify sail type, where necessary

2.2

Interpret lay-up instructions and check sail cloth width and quality against lay-up instructions

2.3

Plot lay marker on the sail cloth using manual techniques and copy mark on the sail cloth

2.4

Check marker and lay alignment against design specifications and make adjustments, as required

2.5

Store master copy of lay marker according to workplace procedures, as appropriate

3

Cut sail

3.1

Lay out sail cloth correctly using proper handling techniques

3.2

Check sail cloth for faults or inconsistencies and take appropriate action

3.3

Obtain and check cutting equipment according to specifications for work

3.4

Cut sail cloth according to WHS and workplace procedures

3.5

Inspect cut sail cloth, identify any faults and take appropriate action to ensure cut pieces meet required quality standards and design specifications

4

Join sail panels

4.1

Identify required joining technique according to design and sail specifications, and prepare work area and resource requirements

4.2

Prepare, align, anchor or otherwise stabilise sail cloth surfaces for application of adhesive or sewing

4.3

Join sail panels according to design specifications, WHS and workplace procedures

4.4

Monitor joining continuously for errors and to ensure correct alignment and integrity to design specifications

4.5

Allow bonded joins to cure for specified time, using heat application, where appropriate

5

Finalise work

5.1

Remove sail and inspect bonded or sewn joins, and test for strength and accuracy against design specifications

5.2

Identify and address faults and inconsistencies or discrepancies with design

5.3

Transfer sail to next area for finishing, and complete housekeeping and required production documentation

5.4

Clean work area, clean and return tools and equipment to safe storage, and perform normal basic maintenance, in accordance with workplace requirements and manufacturer specifications

Evidence required to demonstrate competence in this unit must be relevant to and satisfy the requirements of the elements and performance criteria, and include:

reading and following work instructions, standard operating procedures (SOPs), safe work practices

applying relevant standards

correctly interpreting sail design and lay-up instructions for at least three (3) sails types

laying up, plotting and marking sail according to specifications

correctly adjusting lay height and position of sail cloth and cutting sail cloth to lay

selecting appropriate joining method on at least three (3) occasions to industry standards on different sail types or sizes

checking work against information and specifications throughout sail making process

identifying faults and inconsistencies in sailcloth, markings, and joined sails

storing materials and equipment and disposing of wastes according to work health and safety (WHS) practices and industry regulations

maintaining machines and work area

documenting and transferring production information and maintaining accurate records according to workplace procedures.

Evidence must be provided that demonstrates knowledge of:

safe work practices and procedures and use of personal protective equipment (PPE)

relevant Australian Standards

sail types for various uses and boat sizes

cross-cut, radial and membrane panel layouts

sail cloths commonly used in sail making, and their performance factors

manual plotting and marking techniques

manual handling techniques for sailcloth

operating principles of sewing machines used in sail making

needle, thread and stitch specifications

adhesives used in sail making, and practices and procedures for application

WHS and environmental and waste-management requirements of sail making industry

curing requirements

procedures for strength testing of joined sail cloth

WHS practices, including hazard identification and control measures

practices for recording and reporting

workplace procedures.

Assessors must:

satisfy the assessor competency requirements that are in place at the time of the assessment, as set by the VET regulator

have vocational competency in cutting and joining sail panels, at least to the level being assessed, with relevant industry knowledge and experience.

Assessment should occur in operational workplace situations. Where this is not possible, or where personal safety or environmental damage are limiting factors, assessment must occur in a sufficiently rigorous simulated environment reflecting realistic operational workplace conditions. This must cover all aspects of workplace performance, including environment, task skills, task management skills, contingency management skills and job role environment skills.

Assessment processes and techniques must be appropriate to the language, literacy and numeracy requirements of the work being performed and the needs of the candidate.

Conditions for assessment must include access to all tools, equipment, materials and documentation required, including relevant workplace procedures, product and manufacturing specifications associated with this unit.


Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assingnment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)


Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1

Determine job requirements

1.1

Follow standard operating procedures (SOPs)

1.2

Comply with work health and safety (WHS) requirements at all times

1.3

Use appropriate personal protective equipment (PPE) in accordance with SOPs

1.4

Identify job requirements from specifications, drawings, job sheets or work instructions

2

Lay up, plot and mark sail

2.1

Interpret sail design specifications and clarify sail type, where necessary

2.2

Interpret lay-up instructions and check sail cloth width and quality against lay-up instructions

2.3

Plot lay marker on the sail cloth using manual techniques and copy mark on the sail cloth

2.4

Check marker and lay alignment against design specifications and make adjustments, as required

2.5

Store master copy of lay marker according to workplace procedures, as appropriate

3

Cut sail

3.1

Lay out sail cloth correctly using proper handling techniques

3.2

Check sail cloth for faults or inconsistencies and take appropriate action

3.3

Obtain and check cutting equipment according to specifications for work

3.4

Cut sail cloth according to WHS and workplace procedures

3.5

Inspect cut sail cloth, identify any faults and take appropriate action to ensure cut pieces meet required quality standards and design specifications

4

Join sail panels

4.1

Identify required joining technique according to design and sail specifications, and prepare work area and resource requirements

4.2

Prepare, align, anchor or otherwise stabilise sail cloth surfaces for application of adhesive or sewing

4.3

Join sail panels according to design specifications, WHS and workplace procedures

4.4

Monitor joining continuously for errors and to ensure correct alignment and integrity to design specifications

4.5

Allow bonded joins to cure for specified time, using heat application, where appropriate

5

Finalise work

5.1

Remove sail and inspect bonded or sewn joins, and test for strength and accuracy against design specifications

5.2

Identify and address faults and inconsistencies or discrepancies with design

5.3

Transfer sail to next area for finishing, and complete housekeeping and required production documentation

5.4

Clean work area, clean and return tools and equipment to safe storage, and perform normal basic maintenance, in accordance with workplace requirements and manufacturer specifications

This field allows for different work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included.

Workplace procedures include one or more of the following:

requirements prescribed by legislation, awards, agreements and conditions of employment

SOPs

work instructions

oral, written and visual communication

quality practices, including responsibility for maintenance of own work quality and contribution to quality improvement of team or section output

housekeeping

tasks related to environmental protection, waste disposal, pollution control and recycling

WHS practices

Australian Standards include:

the relevant industry or Australian Standards that are current at the time this unit is being undertaken

Sail types include one or more of the following:

one design

cruising

cruiser and racing

racing yacht

sails for a range of boat sizes

Lay-up includes the following:

cross-cut, radial and membrane panel layouts

Sail cloth includes two or more of the following:

dacron

nylon

vinyl

canvas

wovens

spinnaker

laminet

composite sailcloth

Cutting equipment includes the following:

scissors

power tools

Resource requirements include one or more of the following:

power tools

spray guns

portable ventilation fans

hot air dryers

heat lamps

sewing machines

needles

threads

adhesive applicators

cleaning cloths

solvents

Joining techniques include one or more of the following:

sewing, using a variety of stitch types

use of adhesives, such as glue, tape and other bonding agents

combination of both sewing and adhesives

PPE includes one or more of the following:

masks

goggles

aprons or other protective covers

gloves

Required production documentation includes the following:

record of inconsistencies or faults

record of adhesives used

instructions for finishing

production information

time and date

labelling

packing or transfer information

WHS practices

WHS practices must include hazard identification and control, risk assessment and implementation of risk reduction measures specific to the tasks described by this unit, and include one or more of the following:

manual handling techniques

SOPs

PPE

safe materials handling

taking of rest breaks

ergonomic arrangement of workplaces

following marked walkways

safe storage of equipment

housekeeping

reporting accidents and incidents

other WHS practices relevant to the job and enterprise

Evidence required to demonstrate competence in this unit must be relevant to and satisfy the requirements of the elements and performance criteria, and include:

reading and following work instructions, standard operating procedures (SOPs), safe work practices

applying relevant standards

correctly interpreting sail design and lay-up instructions for at least three (3) sails types

laying up, plotting and marking sail according to specifications

correctly adjusting lay height and position of sail cloth and cutting sail cloth to lay

selecting appropriate joining method on at least three (3) occasions to industry standards on different sail types or sizes

checking work against information and specifications throughout sail making process

identifying faults and inconsistencies in sailcloth, markings, and joined sails

storing materials and equipment and disposing of wastes according to work health and safety (WHS) practices and industry regulations

maintaining machines and work area

documenting and transferring production information and maintaining accurate records according to workplace procedures.

Evidence must be provided that demonstrates knowledge of:

safe work practices and procedures and use of personal protective equipment (PPE)

relevant Australian Standards

sail types for various uses and boat sizes

cross-cut, radial and membrane panel layouts

sail cloths commonly used in sail making, and their performance factors

manual plotting and marking techniques

manual handling techniques for sailcloth

operating principles of sewing machines used in sail making

needle, thread and stitch specifications

adhesives used in sail making, and practices and procedures for application

WHS and environmental and waste-management requirements of sail making industry

curing requirements

procedures for strength testing of joined sail cloth

WHS practices, including hazard identification and control measures

practices for recording and reporting

workplace procedures.

Assessors must:

satisfy the assessor competency requirements that are in place at the time of the assessment, as set by the VET regulator

have vocational competency in cutting and joining sail panels, at least to the level being assessed, with relevant industry knowledge and experience.

Assessment should occur in operational workplace situations. Where this is not possible, or where personal safety or environmental damage are limiting factors, assessment must occur in a sufficiently rigorous simulated environment reflecting realistic operational workplace conditions. This must cover all aspects of workplace performance, including environment, task skills, task management skills, contingency management skills and job role environment skills.

Assessment processes and techniques must be appropriate to the language, literacy and numeracy requirements of the work being performed and the needs of the candidate.

Conditions for assessment must include access to all tools, equipment, materials and documentation required, including relevant workplace procedures, product and manufacturing specifications associated with this unit.

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Follow standard operating procedures (SOPs) 
Comply with work health and safety (WHS) requirements at all times 
Use appropriate personal protective equipment (PPE) in accordance with SOPs 
Identify job requirements from specifications, drawings, job sheets or work instructions 
Interpret sail design specifications and clarify sail type, where necessary 
Interpret lay-up instructions and check sail cloth width and quality against lay-up instructions 
Plot lay marker on the sail cloth using manual techniques and copy mark on the sail cloth 
Check marker and lay alignment against design specifications and make adjustments, as required 
Store master copy of lay marker according to workplace procedures, as appropriate 
Lay out sail cloth correctly using proper handling techniques 
Check sail cloth for faults or inconsistencies and take appropriate action 
Obtain and check cutting equipment according to specifications for work 
Cut sail cloth according to WHS and workplace procedures 
Inspect cut sail cloth, identify any faults and take appropriate action to ensure cut pieces meet required quality standards and design specifications 
Identify required joining technique according to design and sail specifications, and prepare work area and resource requirements 
Prepare, align, anchor or otherwise stabilise sail cloth surfaces for application of adhesive or sewing 
Join sail panels according to design specifications, WHS and workplace procedures 
Monitor joining continuously for errors and to ensure correct alignment and integrity to design specifications 
Allow bonded joins to cure for specified time, using heat application, where appropriate 
Remove sail and inspect bonded or sewn joins, and test for strength and accuracy against design specifications 
Identify and address faults and inconsistencies or discrepancies with design 
Transfer sail to next area for finishing, and complete housekeeping and required production documentation 
Clean work area, clean and return tools and equipment to safe storage, and perform normal basic maintenance, in accordance with workplace requirements and manufacturer specifications 

Forms

Assessment Cover Sheet

MSTTF3006 - Cut and join sail panels
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:


Assessment Record Sheet

MSTTF3006 - Cut and join sail panels

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: