Assessor Resource

PMBPROD341A
Finish heavy off-the-road tyre repairs

Assessment tool

Version 1.0
Issue Date: April 2024


This competency is typically performed by operators applying knowledge of materials, knowledge and basic understanding of the tyre design, and product purpose and processes to the finishing of repaired tyres. It also requires the use of some discretion and judgment to recognise and resolve a range of problems.

This unit should be interpreted in line with AS 4457.2-2008 Earth-moving machinery - Off-the-road wheels, rims and tyres - Maintenance and repair – Tyres.

This unit of competency covers the skills and knowledge needed to finish repairs to tyres defined by AS 4457.2-2008 Earth-moving machinery - Off-the-road wheels, rims and tyres - Maintenance and repair – Tyres (or its authorised replacement) or similar tyres.

You may want to include more information here about the target group and the purpose of the assessments (eg formative, summative, recognition)

Prerequisites

Not applicable.


Employability Skills

This unit contains employability skills.




Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria required skills and knowledge range statement and the Assessment Guidelines for the Training Package.

Overview of assessment

Critical aspects for assessment and evidence required to demonstrate competency in this unit

Critical aspects for assessment and evidence are:

tyre repair is identified and appropriate action for finishing determined

consistent application of finishing standards

safety procedures are always followed.

Context of and specific resources for assessment

Assessment will occur on an HOTR tyre repair facility. Resources required include suitable access to an operating plant or equipment that allows for appropriate and realistic simulation. A bank of case studies/scenarios and questions will also be required to the extent that they form part of the assessment method. Questioning may take place either in the workplace, or in an adjacent, quiet facility such as an office or lunchroom. No other special resources are required.

Method of assessment

Competence in this unit may be assessed:

by observation over a range of tyre finishing procedures undertaken in the workplace

in a situation allowing for the generation of evidence of the ability to respond to problems

by using a suitable simulation and/or a range of case studies/scenarios

through a combination of these techniques.

In all cases it is expected that appropriate practical/simulation assessment will be combined with targeted questioning to assess the required knowledge, and theoretical assessment will be combined with appropriate practical/simulation or similar assessment.

Guidance information for assessment

Assessment processes and techniques must be appropriate to the language, competency and safety requirements of the site and consistent with workplace systems or procedures.


Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assingnment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)


Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

Required skills

Required skills include:

using required tools

communicating effectively

working safely in accordance with operational requirements and safe systems of work

reading and interpreting typical product specifications, job sheets and material labels as provided to operators

writing to the level of completing workplace forms and production reports

Required knowledge

Required knowledge includes:

organisation’s procedures

heavy off-the-road (HOTR) tyre construction

methods of identifying injury position, lug/position identification

tyre repair inspection methods

purpose and function of tread voids

hazards and hazard controls associated with HOTR tyre repair finishing

causes and symptoms of faults, such as cure faults, repair faults and separation faults

The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance.

Tyre securing methods

Tyre securing methods may include, but are not limited to:

mounts and stands

chocks

wall or floor mounted frames, manually, electrically or hydraulically operated

Location of repairs

Repairs may be undertaken to the:

tread or crown, including steel components

shoulder

sidewall

bead area

liner

body cords

Surface finish

Surface finish may include, but is not limited to:

cleaning

tyre paint

Tread voids

Tread voids are the space between the lugs on the tread. Packing is typically done on voids adjacent to a repair.

Final inspection

Completing the final inspection may include, but is not limited to:

final internal and external inspection, including beads

correct branding

Standards

Standards may include, but are not limited to:

AS 4457.2-2008 Earth-moving machinery - Off-the-road wheels, rims and tyres - Maintenance and repair - Tyres

Rubber Manufacturer’s Association of America (RMA)

Supplier standards, such as technical data sheets and manuals

internal organisational standards

Procedures

Procedures may be written, verbal, computer-based or in some other form. They may include but are not limited to:

all work instructions

standard operating procedures

formulas/recipes

batch sheets

temporary instructions

any similar instructions provided for the smooth running of the plant

good operating practice as may be defined by industry codes of practice

Procedures would be expected to comply with any relevant government regulations.

Paperwork

Paperwork may be paper or electronic-based.

Appropriate action

Appropriate action includes but is not limited to:

determining problems needing action

accessing and applying relevant technical and plant data

applying appropriate problem solving techniques to determine possible fault causes

rectifying problem using appropriate solution within area of responsibility

following through items initiated until final resolution has occurred

reporting problems outside area of responsibility/ability to designated person

Health, safety and environment (HSE)

All operations to which this unit applies are subject to stringent HSE requirements, which may be imposed through state/territory or federal legislation, and these must not be compromised at any time. Where there is an apparent conflict between Performance Criteria and HSE requirements, the HSE requirements take precedence.

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Move tyre into position 
Secure tyre ready for finishing 
Inspect tyre to ensure that it meets required standards 
Select and prepare required equipment 
Check and wear required personal protective equipment (PPE) 
Cut and buff surface to standard 
Reshape tread as required 
Brand tyre to standard 
Finish surface to procedures 
Complete final inspection of tyre and repairs 
Apply sealing compound around patch area as required 
Move tyre to dispatch area 
Complete all required paperwork 

Forms

Assessment Cover Sheet

PMBPROD341A - Finish heavy off-the-road tyre repairs
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:


Assessment Record Sheet

PMBPROD341A - Finish heavy off-the-road tyre repairs

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: