Assessor Resource

PMC552006C
Operate an autoclave

Assessment tool

Version 1.0
Issue Date: April 2024


This unit of competency applies to operators in a plant who are responsible for operating an autoclave to facilitate the curing of products in the glass, cement, clay, ceramic and fibre-cement industries. This unit of competency includes the operation of all ancillary equipment.

The unit of competency is typically performed by operators working either independently or as part of a work team.

This unit of competency covers the operation of autoclaves including identifying and isolating equipment malfunctions. It involves operating equipment correctly, monitoring the process and resolving routine problems.

You may want to include more information here about the target group and the purpose of the assessments (eg formative, summative, recognition)

Employability Skills

This unit contains employability skills.




Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

The Evidence Guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.

Overview of assessment

The unit will be assessed in as holistic a manner as is practical and may be integrated with the assessment of other relevant units of competency.

Critical aspects for assessment and evidence required to demonstrate competency in this unit

It is essential that the equipment and the process be understood and that the importance of critical settings and readings is known.

Competence must be demonstrated in the ability to recognise and analyse potential situations requiring action and then in implementing appropriate corrective action.

Consistent performance should be demonstrated. In particular look to see that:

startup and shutdown procedures are applied without variation

signals and alarms are responded to immediately

isolation procedures for maintenance are followed

all OHS requirements are followed.

Competence must be demonstrated in the operation of all ancillary equipment to the level required for this unit of competency.

Context of and specific resources for assessment

Assessment will require access to an operating plant over an extended period of time, or a suitable method of gathering evidence of operating ability over a range of situations.

Assessment will occur over a range of situations which will include disruptions to normal, smooth operation.

Simulation or case studies/scenarios may be required to allow for timely assessment of parts of this unit of competency. Simulation should be based on the actual plant and will include 'walk-throughs' of the relevant competency components. A bank of scenarios/case studies/what ifs and questions will be required to probe the reasoning behind observable actions.

Method of assessment

In all plants it may be appropriate to assess this unit concurrently with relevant teamwork and communication units.

Individual enterprises may choose to add prerequisites and co-requisites relevant to their processes.

Guidance information for assessment

Assessment processes and techniques must be culturally appropriate and appropriate to the language and literacy capacity of the candidate and the work being performed.


Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assingnment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)


Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

Required skills

Required skills include:

recognising conditions which will lead to out of specification product

implementing the enterprise's procedures and relevant regulatory requirementswithin time constraints and in a manner relevant to the operation of the equipment

conveying information relevant to the operation clearly and effectively

reading and numeracy to interpret workplace documents and technical information

Required knowledge

Required knowledge includes:

hazards associated with and sequence of isolation procedures

operational processes and functions, including startup and shutdown processes

composition and nature of finished product

construction and limitations of the equipment

out of specification situations

types of defects/faults

electrical/instrumental causes of malfunctions

The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.

Procedures

All operations are performed in accordance with standard procedures and work instructions

Variations

Variations may include:

nature and type of plant configuration

nature and type of material or product to be autoclaved

safe work practices and the use of protective clothing, hard hats and safety glasses

Checking equipment

Checking equipment includes:

vessel door closing and locking equipment

vessel cars

steam and pressure generation equipment

Use of equipment

Use of equipment includes:

instruments and PLCs but not control panels

measuring and/or recording equipment

communication equipment

Typical problems

Typical problems include:

equipment malfunctions

temperature or pressure fluctuations

product quality variations

material/feed variations

vessel pressure losses

Occupational health and safety (OHS)

All operations are subject to stringent OHS requirements and these must not be compromised at any time. Where there is an apparent conflict between performance criteria and OHS requirements, the OHS requirements take precedence.

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Conduct equipment pre-startup procedure and visual checks according to enterprise procedure 
Set up and configure equipment startup function in accordance with procedures/work instructions 
Load raw materials onto autoclave cars in accordance with procedures/work instructions 
Charge materials into autoclave and close and secure the vessel in accordance with procedures/work instructions 
Start up equipment in accordance with procedures/work instructions 
Ensure equipment is operated in accordance with established enterprise procedures 
Monitor equipment performance in accordance with work instructions and manufacturer's specifications 
Monitor operating pressures and temperatures 
Adjust and control equipment to ensure correct product quality 
Complete appropriate records and logs 
Identify the range of faults that can occur during the operation 
Determine and rectify fault causes by procedures/work instructions 
Identify and rectify equipment failure causes in accordance with procedures/work instructions 
Ensure appropriate records and log books of equipment operations are maintained to meet procedures/work instructions 
Identify non-routine problems and report to designated person 
Shut down equipment and depressurise vessel in accordance with work instructions 
Open the vessel and discharge cured product 
Complete appropriate records and logs 
Ensure autoclave cars are clear of all product and left ready for reuse 
Shut down equipment in an emergency situation 
Isolate equipment in accordance with work instructions 
Remove any broken materials safely 
Make sure area is clear and safe for maintenance 
Identify hazards from the autoclave 
Identify other hazards in autoclave area 
Assess the risks arising from those hazards 
Implement measures to control those risks in line with procedures 

Forms

Assessment Cover Sheet

PMC552006C - Operate an autoclave
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:


Assessment Record Sheet

PMC552006C - Operate an autoclave

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: