Assessor Resource

PMC552043C
Operate float forming equipment

Assessment tool

Version 1.0
Issue Date: March 2024


This unit of competency applies to operators who are responsible for operating float forming equipment within the manufactured mineral products industry.

This competency includes the operation of all ancillary equipment.

This competency is typically performed by operators working either independently or as part of a work team. At all times they would be liaising with other members of the team.

This unit of competency covers the operation of float forming equipment used for the manufacture of sheet glass. It involves setting up and tuning the process, operating and maintaining equipment, undertaking routine checks, rectifying routine problems and completing documentation.

You may want to include more information here about the target group and the purpose of the assessments (eg formative, summative, recognition)

Employability Skills

This unit contains employability skills.




Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

The Evidence Guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.

Overview of assessment

The unit will be assessed in as holistic a manner as is practical and may be integrated with the assessment of other relevant units of competency.

Critical aspects for assessment and evidence required to demonstrate competency in this unit

It is essential that the reheating equipment be understood and that the importance of critical material properties, settings, parameters and readings is known. Competence must be demonstrated in the ability to recognise and analyse potential situations requiring action and then in implementing appropriate corrective action.

Consistent performance should be demonstrated. In particular look to see that:

temperatures are maintained within limits

startup and shutdown occur first time

signals and alarms are responded to immediately

process measurements are continually made, observed and interpreted

quality is maintained to customer specifications.

Context of and specific resources for assessment

Assessment will require access to an operating plant over an extended period of time, or a suitable method of gathering evidence of operating ability over a range of situations.

Assessment will occur over a range of situations which will include disruptions to normal, smooth operation.

Simulation or case studies/scenarios may be required to allow for timely assessment of parts of this unit of competency. Simulation should be based on the actual plant and will include 'walk-throughs' of the relevant competency components. A bank of scenarios/case studies/what ifs and questions will be required to probe the reasoning behind observable actions.

Method of assessment

In all plants it may be appropriate to assess this unit concurrently with relevant teamwork and communication units.

Individual enterprises may choose to add prerequisites and co-requisites relevant to their processes.

Guidance information for assessment

Assessment processes and techniques must be culturally appropriate and appropriate to the language and literacy capacity of the candidate and the work being performed.


Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assingnment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)


Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

Required skills

Required skills include:

recognising process conditions which will lead to out of specification production and taking appropriate action

implement the enterprise's standard procedures and work instructions and relevant regulatory requirements within appropriate time constraints and in a manner relevant to the operation of the forming equipment

reading and numeracy to interpret workplace documents and technical information

Required knowledge

Required knowledge includes:

composition and nature of the glass

setup/changeover of equipment

startup and shutdown processes

construction and limitations of the equipment

out of specification situations

quality problems include:

poor optics

excessive breakage

non-uniform break pattern

excessive bow

scratches

poor glass shape

distinguish between causes of faults such as:

raw materials

equipment

types of defects/faults

electrical/instrumental

The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.

Procedures

All operations are performed in accordance with standard procedures and work instructions

Equipment

Equipment may include:

bath

ancillary equipment

computers

measuring recording equipment

communication equipment

hand tools

safety clothing and equipment

Typical problems

Typical problems may include:

temperature and pressure problems

equipment problems

quality problems

loss of ribbon

Occupational health and safety (OHS)

All operations are subject to stringent OHS requirements and these must not be compromised at any time. Where there is an apparent conflict between performance criteria and OHS requirements, the OHS requirements take precedence

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Interpret job specifications and set up the appropriate line/equipment 
Set quality and quantity of molten glass conditions to be consistent with production program requirements 
Undertake equipment preparation and checks according to established procedures 
Conduct pre-run checks according to equipment procedures 
Make machinery/equipment adjustments and final preparations to ensure that work instructions are met 
Confirm that quality meets specifications 
Monitor equipment to ensure that quality specifications are met 
Make operation adjustments according to established procedures to maintain product quality 
Conduct product sampling and quality control checks according to standard procedures 
Use and monitor ancillary equipment and safety procedures in accordance with enterprise requirements 
Maintain records according to enterprise requirements 
Identify the range of faults that can occur during the operation 
Determine and rectify fault causes in accordance with procedures 
Identify and rectify equipment failure causes in accordance with procedures 
Ensure appropriate records and log books of equipment operations are maintained to meet procedures 
Identify non-routine problems and report to designated person 
Identify hazards from the job to be done 
Identify other hazards in the work area 
Assess the risks arising from those hazards 
Implement measures to control those risks in line with procedures 

Forms

Assessment Cover Sheet

PMC552043C - Operate float forming equipment
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:


Assessment Record Sheet

PMC552043C - Operate float forming equipment

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: