Assessor Resource

PMC557098A
Specify refractory installation systems

Assessment tool

Version 1.0
Issue Date: April 2024


This unit of competency requires the application of knowledge of refractory installation requirements, structures and mechanics to determine an appropriate installation system. It covers installation systems for both monolithic and block type installations as well as repairs. This unit does NOT cover the specification of the installation or repair, refer to relevant units. The units are obviously related and it may be appropriate to consider this unit concurrently with installation units.

This unit applies to individuals who may design a refractory installation and may also monitor the installation of refractory. They may be working in liaison with other refractory specialists or they may be the sole refractory specialist for this job/in their organisation. They will typically be liaising with a range of other technical experts as well as management and maybe accounts.

This unit may apply to individuals working for an organisation which supplies and installs refractories, is a refractory consulting organisation or a client organisation which buys and uses the refractory.

This unit of competency covers developing the specification for a refractory installation system and ensuring it complies with the specification. It is intended for refractory experts who will most likely also have some management responsibility.

You may want to include more information here about the target group and the purpose of the assessments (eg formative, summative, recognition)

Employability Skills

This unit contains employability skills.




Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

The Evidence Guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.

Overview of assessment

Assessment of this unit should include demonstrated competence in a workplace based project or a simulated workplace project.

Access should be available to all normally accessed tables, data etc which would be available to and used by a competent refractory specialist performing this assignment.

Critical aspects for assessment and evidence required to demonstrate competency in this unit

Competence must be demonstrated in the ability to select an appropriate material and write the required specification.

Context of and specific resources for assessment

Assessment may occur on the job or in an appropriately simulated environment. Access is required to real or appropriately simulated situations, including work areas, materials and equipment, and to information on workplace practices and OHS practices.

Where applicable, reasonable adjustment must be made to work environments and training situations to accommodate ethnicity, age, gender, demographics and disability.

Access must be provided to appropriate learning and/or assessment support when required. Where applicable, physical resources should include equipment modified for people with disabilities.

Method of assessment

Assessment must satisfy the endorsed assessment guidelines of the Manufactured Mineral Products Training Package.

Assessment methods must confirm consistency and accuracy of performance (over time and in a range of workplace relevant contexts) together with application of underpinning knowledge.

Assessment methods which include direct observation of tasks should also include questioning on underpinning knowledge to ensure its correct interpretation and application.

Assessment may be applied under project related conditions (real or simulated) and require evidence of process.

Assessment must confirm a reasonable inference that competency is able not only to be satisfied under the particular circumstance, but is able to be transferred to other circumstances.

Assessment may be in conjunction with assessment of other units of competency where required.

Guidance information for assessment

Assessment processes and techniques must be culturally appropriate and appropriate to the language and literacy capacity of the candidate and the work being performed.


Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assingnment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)


Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

Required skills

Required skills include:

solving problems

communicating at all levels

using organisation knowledge system

investigating

analysing

interpreting data

negotiating

calculating

technical reporting

Required knowledge

Required knowledge includes:

properties of all common refractory materials

common installation methods

scaffolding systems and regulations

lifting/hoisting/supporting systems and regulations

structures, moments and beam reactions

point vs. distributed loads

mechanics of levers, pulleys and jacks

tension, compression, shear and torsion

relevant terms

relevant calculations

The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.

Restrictions caused by refractory/ job

Restrictions caused by refractory include:

fragility preventing use as a footing

need to refractory clad area being used for support

lack of tie points

low coefficient of friction making it unsuitable for support

Types of scaffold

Types of scaffold include:

trestle scaffold

tower scaffold

putlog scaffold

independent scaffold

working platforms

HSE hazards

HSE hazards may include:

access/egress restrictions

ventilation restrictions

moving objects/loads

cables under tension

Hazard control

Appropriate hazard control should be determined by:

applying the hierarchy of control

Lifting supporting means

Lifting supporting means include:

gin wheel

scaffold crane

elevator

scissor lift

fixed hoist

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Determine personnel access requirements 
Determine equipment and material access requirements 
Determine lifting and positioning requirements 
Determine site restrictions 
Determine restrictions caused by the refractory and/or job 
Compile installation system requirements 
Calculate required size of work platforms 
Calculate load and load distribution on scaffold 
Identify appropriate load bearing surfaces for scaffold base 
Identify tie points for scaffold, if any 
Select appropriate scaffold type for application 
Develop draft scaffold specification 
Check compliance of draft specification with regulations 
Develop scaffolding requirements in liaison with a licensed scaffolder or scaffold supplier 
Identify scaffold related health, safety and environment (HSE) hazards 
Determine appropriate hazard controls 
Check for discrepancies or conflicts and take appropriate action 
Calculate loads to be lifted/supported 
Calculate loads on supports and running gear 
Determine support needs during placement of refractory or equipment 
Calculate impact on loads of placement needs 
Determine design loads 
Select appropriate lifting/supporting means 
Check compliance with any relevant regulation 
Modify scaffold specification if required 
Identify lifting/supporting related HSE hazards 
Determine appropriate hazard controls 
Check for discrepancies or conflicts and take appropriate action 
Prepare lifting/supporting specification 
Liaise with contractors and others to ensure specifications are understood 
Implement checking mechanisms to ensure system complies with specification 
Take appropriate action on non-conformances as required 
Report during project as required 
Complete end of project documentation on completion 

Forms

Assessment Cover Sheet

PMC557098A - Specify refractory installation systems
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:


Assessment Record Sheet

PMC557098A - Specify refractory installation systems

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: