Assessor Resource

PPMREC210
Monitor and control chemical recovery operations

Assessment tool

Version 1.0
Issue Date: April 2024


This unit of competency describes the outcomes required to identify, monitor, control and report on chemical recovery processes and operations, in a pulp or paper manufacturing facility.

The unit applies to production support operators who monitor and control chemical recovery processes and operations. This typically involves working in a facility with complex integrated equipment and continuous operations.

Licensing, legislative, regulatory, or certification requirements apply to this unit in some states and territories at the time of publication and may differ according to jurisdiction.

You may want to include more information here about the target group and the purpose of the assessments (eg formative, summative, recognition)



Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

ELEMENTS

PERFORMANCE CRITERIA

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold italicised text is used, further information is detailed in the range of conditions.

1. Monitor and control processes

1.1. Check production requirements at the start of the shift, in accordance with productivity requirements, relevant workplace health and safety (WHS) procedures, risks and hazards identification and environmental workplace procedures.

1.2. Confirm operational status of chemical recovery processes by inspection, observations and other information.

1.3. Monitor and control supplies of chemicals and supply systems to ensure availability and suitability.

1.4. Conduct sampling and testing.

1.5. Monitor and control production and by-product storage.

1.6. Monitor and control process variables to ensure efficient operation.

1.7. Carry out operator level preventative maintenance schedules, if required.

1.8. Monitor and control discharges.

2. Monitor and maintain plant

2.1. Identify process problems and equipment faults and rectify within level of responsibility.

2.2. Undertake plant inspections to optimise plant performance.

2.3. Adjust processes and equipment to optimise production and quality schedules and to comply with environmental licences.

3. Record and document performance data

3.1. Interpret and record process and plant data.

3.2. Report process problems and equipment faults.

3.3. Communicate problems or variations with systems or product to relevant personnel.

3.4. Document hazardous conditions and communicate to relevant personnel.

3.5. Record and report problems with environmental releases as required.

A person demonstrating competency in this unit must satisfy all of the elements, performance criteria and foundation skills of this unit, and must be able to provide evidence that they can:

monitor and control chemical recovery operations, at least twice in line with required enterprise intervals, and involving the following tasks:

monitor chemical processes and plant operations within required parameters

identify and rectify faults in processes and plant, relevant to chemical recovery operations

identify and action problems relevant to chemical recovery processes and operations, in a pulp or paper mill, within level of responsibility

use and interpret electronic control systems, including Digital Control System (DCS), touch screens or robotics to control equipment and processes, as required during operations

communicate effectively and work safely with others, in the work area when controlling chemical recovery operations.

A person competent in this unit must be able to demonstrate knowledge of:

productivity requirements, relevant workplace health and safety (WHS) procedures, risks and hazards identification and environmental workplace procedures relevant to chemical recovery processes and operations in a pulp or paper mill

environmental licences relevant to chemical processes in pulp and paper operations

chemical recovery plant, processes, layout and associated services including operating parameters, variation and associated adjustments, within level of responsibility

electronic and other control systems, operation and application to make appropriate adjustments that control the chemical recovery operations within level of responsibility.

The following resources must be made available:

access to the full range of chemicals and equipment required to monitor and control chemical recovery operations in a pulp or paper manufacturing facility

fully automated, semi-automated, manually operated plant and equipment for the monitoring of chemical recovery operations

relevant personnel for the purposes of communicating information

personal protective equipment required for operating chemical recovery systems.

Competency is to be assessed in the workplace or in a productive environment that accurately reflects performance in a workplace.

Assessor requirements

Assessors must:

hold the appropriate assessor competency standards as outlined in regulations;

be able to demonstrate vocational competencies at least to the level being assessed; and

be able to demonstrate how they are continuing to develop their VET knowledge and skills as well as maintaining their industry currency and assessor competence.


Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assingnment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)


Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

ELEMENTS

PERFORMANCE CRITERIA

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold italicised text is used, further information is detailed in the range of conditions.

1. Monitor and control processes

1.1. Check production requirements at the start of the shift, in accordance with productivity requirements, relevant workplace health and safety (WHS) procedures, risks and hazards identification and environmental workplace procedures.

1.2. Confirm operational status of chemical recovery processes by inspection, observations and other information.

1.3. Monitor and control supplies of chemicals and supply systems to ensure availability and suitability.

1.4. Conduct sampling and testing.

1.5. Monitor and control production and by-product storage.

1.6. Monitor and control process variables to ensure efficient operation.

1.7. Carry out operator level preventative maintenance schedules, if required.

1.8. Monitor and control discharges.

2. Monitor and maintain plant

2.1. Identify process problems and equipment faults and rectify within level of responsibility.

2.2. Undertake plant inspections to optimise plant performance.

2.3. Adjust processes and equipment to optimise production and quality schedules and to comply with environmental licences.

3. Record and document performance data

3.1. Interpret and record process and plant data.

3.2. Report process problems and equipment faults.

3.3. Communicate problems or variations with systems or product to relevant personnel.

3.4. Document hazardous conditions and communicate to relevant personnel.

3.5. Record and report problems with environmental releases as required.

Not Applicable

A person demonstrating competency in this unit must satisfy all of the elements, performance criteria and foundation skills of this unit, and must be able to provide evidence that they can:

monitor and control chemical recovery operations, at least twice in line with required enterprise intervals, and involving the following tasks:

monitor chemical processes and plant operations within required parameters

identify and rectify faults in processes and plant, relevant to chemical recovery operations

identify and action problems relevant to chemical recovery processes and operations, in a pulp or paper mill, within level of responsibility

use and interpret electronic control systems, including Digital Control System (DCS), touch screens or robotics to control equipment and processes, as required during operations

communicate effectively and work safely with others, in the work area when controlling chemical recovery operations.

A person competent in this unit must be able to demonstrate knowledge of:

productivity requirements, relevant workplace health and safety (WHS) procedures, risks and hazards identification and environmental workplace procedures relevant to chemical recovery processes and operations in a pulp or paper mill

environmental licences relevant to chemical processes in pulp and paper operations

chemical recovery plant, processes, layout and associated services including operating parameters, variation and associated adjustments, within level of responsibility

electronic and other control systems, operation and application to make appropriate adjustments that control the chemical recovery operations within level of responsibility.

The following resources must be made available:

access to the full range of chemicals and equipment required to monitor and control chemical recovery operations in a pulp or paper manufacturing facility

fully automated, semi-automated, manually operated plant and equipment for the monitoring of chemical recovery operations

relevant personnel for the purposes of communicating information

personal protective equipment required for operating chemical recovery systems.

Competency is to be assessed in the workplace or in a productive environment that accurately reflects performance in a workplace.

Assessor requirements

Assessors must:

hold the appropriate assessor competency standards as outlined in regulations;

be able to demonstrate vocational competencies at least to the level being assessed; and

be able to demonstrate how they are continuing to develop their VET knowledge and skills as well as maintaining their industry currency and assessor competence.

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Check production requirements at the start of the shift, in accordance with productivity requirements, relevant workplace health and safety (WHS) procedures, risks and hazards identification and environmental workplace procedures. 
Confirm operational status of chemical recovery processes by inspection, observations and other information. 
Monitor and control supplies of chemicals and supply systems to ensure availability and suitability. 
Conduct sampling and testing. 
Monitor and control production and by-product storage. 
Monitor and control process variables to ensure efficient operation. 
Carry out operator level preventative maintenance schedules, if required. 
Monitor and control discharges. 
Identify process problems and equipment faults and rectify within level of responsibility. 
Undertake plant inspections to optimise plant performance. 
Adjust processes and equipment to optimise production and quality schedules and to comply with environmental licences. 
Interpret and record process and plant data. 
Report process problems and equipment faults. 
Communicate problems or variations with systems or product to relevant personnel. 
Document hazardous conditions and communicate to relevant personnel. 
Record and report problems with environmental releases as required. 

Forms

Assessment Cover Sheet

PPMREC210 - Monitor and control chemical recovery operations
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:


Assessment Record Sheet

PPMREC210 - Monitor and control chemical recovery operations

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: