Assessor Resource

PPMREC320
Prepare and start up chemical recovery operations

Assessment tool

Version 1.0
Issue Date: April 2024


This unit of competency describes the outcomes required to prepare and start up chemical recovery operations in a pulp or paper manufacturing facility. This work typically involves complex integrated equipment and continuous operations.

The unit applies to production operators and technicians who establish the production and quality processes after preparing and starting up chemical recovery systems. This typically involves working in a facility with complex integrated equipment and continuous operations.

Licensing, legislative, regulatory, or certification requirements apply to this unit in some states and territories at the time of publication and may differ according to jurisdiction.

You may want to include more information here about the target group and the purpose of the assessments (eg formative, summative, recognition)



Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

ELEMENTS

PERFORMANCE CRITERIA

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold italicised text is used, further information is detailed in the range of conditions.

1. Determine production requirements for chemical recovery

1.1. Determine processing rates for production and communicate to relevant personnel

1.2. Determine availability of incoming supplies to meet production requirements

1.3. Confirm readiness and availability of facilities to receive process product and/or by-products

2. Inspect and prepare systems for startup

2.1. Complete pre-startup checks in line with work health and safety (WHS) regulations, environmental and safe working requirements/practices.

2.2. Identify and deal with hazards according to safe workplace procedures

2.3. Confirm operational settings against specification requirements

2.4. Set delivery systems for operation according to standard operating procedures (SOPs)

2.5. Check monitoring devices and systems and confirm as operational

2.6. Rectify faults that have been identified

2.7. Confirm production ready status with relevant personnel

3. Start up operations

3.1. Activate systems and confirm as operational

3.2. Co-ordinate equipment startups for production

3.3. Communicate process operation to relevant personnel

3.4. Record production startup details as required

4. Establish and stabilise the production and quality processes

4.1. Monitor and adjust chemical recovery systems to rectify variations from specifications

4.2. Take samples as required and action appropriately

4.3. Verify product tests as within specification where applicable

4.4. Record system operation, production and quality data as required

A person demonstrating competency in this unit must satisfy all of the elements, performance criteria and foundation skills of this unit, and must be able to provide evidence that they can:

prepare and start up chemical recovery processes, at least twice in line with required enterprise intervals, which requires the ability to:

conduct checks to ensure availability of incoming supplies

remove isolations to activate startup

conduct pre-startup checks of plant and equipment including instrumentation

conduct checks to ensure readiness and availability of facilities to receive process product and/or by-products

determine chemical recovery requirements (temperatures, oxidation, combustion and evaporation rates) for operation

input operational settings (set points) in preparation for startup in accordance with Standard Operating Procedures (SOPs)

activate and confirm operation of chemical recovery system according to SOP

make process control adjustments to stabilise production and quality

take samples of product, conduct tests, interpret and record results to regulate product consistency and quality

during the startup process, demonstrate safe use for different types of chemicals

use electronic and other control systems to control equipment and processes.

A person competent in this unit must be able to demonstrate knowledge of:

relationships within the chemical recovery area members and with the area's suppliers and customers

cause and effects of operational equipment faults

working knowledge of chemical recovery operations, processes, layout and associated services sufficient to carry out startup activities

control points of the preparation for startup procedure

control points of the startup procedure

purpose of the process controls and how the changes affect the operation's variables

purpose of each of the steps in the preparation of the chemical recovery system for production

sampling and testing process for plant and system operations, and process monitoring - purpose, standards and procedures as per site agreements.

The following resources must be made available:

access to the full range of chemicals and equipment required to start up chemical recovery operations in a pulp or paper manufacturing facility

personal protective equipment required for operating chemical recovery systems

pumps and transfer equipment

mechanical, hydraulic and electrical systems

process monitoring and management equipment

relevant personnel for the purposes of communicating information.

Competency is to be assessed in the workplace or in a productive environment that accurately reflects performance in a workplace.

Assessor requirements

Assessors must:

hold the appropriate assessor competency standards as outlined in regulations; and

be able to demonstrate vocational competencies at least to the level being assessed; and

be able to demonstrate how they are continuing to develop their VET knowledge and skills as well as maintaining their industry currency and assessor competence.


Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assingnment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)


Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

ELEMENTS

PERFORMANCE CRITERIA

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold italicised text is used, further information is detailed in the range of conditions.

1. Determine production requirements for chemical recovery

1.1. Determine processing rates for production and communicate to relevant personnel

1.2. Determine availability of incoming supplies to meet production requirements

1.3. Confirm readiness and availability of facilities to receive process product and/or by-products

2. Inspect and prepare systems for startup

2.1. Complete pre-startup checks in line with work health and safety (WHS) regulations, environmental and safe working requirements/practices.

2.2. Identify and deal with hazards according to safe workplace procedures

2.3. Confirm operational settings against specification requirements

2.4. Set delivery systems for operation according to standard operating procedures (SOPs)

2.5. Check monitoring devices and systems and confirm as operational

2.6. Rectify faults that have been identified

2.7. Confirm production ready status with relevant personnel

3. Start up operations

3.1. Activate systems and confirm as operational

3.2. Co-ordinate equipment startups for production

3.3. Communicate process operation to relevant personnel

3.4. Record production startup details as required

4. Establish and stabilise the production and quality processes

4.1. Monitor and adjust chemical recovery systems to rectify variations from specifications

4.2. Take samples as required and action appropriately

4.3. Verify product tests as within specification where applicable

4.4. Record system operation, production and quality data as required

Not Applicable

A person demonstrating competency in this unit must satisfy all of the elements, performance criteria and foundation skills of this unit, and must be able to provide evidence that they can:

prepare and start up chemical recovery processes, at least twice in line with required enterprise intervals, which requires the ability to:

conduct checks to ensure availability of incoming supplies

remove isolations to activate startup

conduct pre-startup checks of plant and equipment including instrumentation

conduct checks to ensure readiness and availability of facilities to receive process product and/or by-products

determine chemical recovery requirements (temperatures, oxidation, combustion and evaporation rates) for operation

input operational settings (set points) in preparation for startup in accordance with Standard Operating Procedures (SOPs)

activate and confirm operation of chemical recovery system according to SOP

make process control adjustments to stabilise production and quality

take samples of product, conduct tests, interpret and record results to regulate product consistency and quality

during the startup process, demonstrate safe use for different types of chemicals

use electronic and other control systems to control equipment and processes.

A person competent in this unit must be able to demonstrate knowledge of:

relationships within the chemical recovery area members and with the area's suppliers and customers

cause and effects of operational equipment faults

working knowledge of chemical recovery operations, processes, layout and associated services sufficient to carry out startup activities

control points of the preparation for startup procedure

control points of the startup procedure

purpose of the process controls and how the changes affect the operation's variables

purpose of each of the steps in the preparation of the chemical recovery system for production

sampling and testing process for plant and system operations, and process monitoring - purpose, standards and procedures as per site agreements.

The following resources must be made available:

access to the full range of chemicals and equipment required to start up chemical recovery operations in a pulp or paper manufacturing facility

personal protective equipment required for operating chemical recovery systems

pumps and transfer equipment

mechanical, hydraulic and electrical systems

process monitoring and management equipment

relevant personnel for the purposes of communicating information.

Competency is to be assessed in the workplace or in a productive environment that accurately reflects performance in a workplace.

Assessor requirements

Assessors must:

hold the appropriate assessor competency standards as outlined in regulations; and

be able to demonstrate vocational competencies at least to the level being assessed; and

be able to demonstrate how they are continuing to develop their VET knowledge and skills as well as maintaining their industry currency and assessor competence.

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Determine processing rates for production and communicate to relevant personnel 
Determine availability of incoming supplies to meet production requirements 
Confirm readiness and availability of facilities to receive process product and/or by-products 
Complete pre-startup checks in line with work health and safety (WHS) regulations, environmental and safe working requirements/practices. 
Identify and deal with hazards according to safe workplace procedures 
Confirm operational settings against specification requirements 
Set delivery systems for operation according to standard operating procedures (SOPs) 
Check monitoring devices and systems and confirm as operational 
Rectify faults that have been identified 
Confirm production ready status with relevant personnel 
Activate systems and confirm as operational 
Co-ordinate equipment startups for production 
Communicate process operation to relevant personnel 
Record production startup details as required 
Monitor and adjust chemical recovery systems to rectify variations from specifications 
Take samples as required and action appropriately 
Verify product tests as within specification where applicable 
Record system operation, production and quality data as required 

Forms

Assessment Cover Sheet

PPMREC320 - Prepare and start up chemical recovery operations
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:


Assessment Record Sheet

PPMREC320 - Prepare and start up chemical recovery operations

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: