Assessor Resource

PPMWAR280
Warehouse product packaging

Assessment tool

Version 1.0
Issue Date: April 2024


This unit of competency describes the outcomes required to pack, wrap and label product in a pulp or paper manufacturing facility.

The unit applies to production support operators who package product in a pulp and paper manufacturing facility.

No licensing, legislative or certification requirements apply to this unit at the time of publication.

You may want to include more information here about the target group and the purpose of the assessments (eg formative, summative, recognition)



Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

ELEMENTS

PERFORMANCE CRITERIA

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold italicised text is used, further information is detailed in the range of conditions.

1. Pack product

1.1 Check plant, systems and equipment in accordance with workplace health and safety (WHS) requirements, environmental sustainability and safe working requirements and practices, Standard Operating Procedures (SOP), and housekeeping requirements.

1.2. Obtain and interpret customer order or product documentation.

1.3. Prepare and operate packing systems.

1.4. Undertake operator level maintenance requirements for packing system.

1.5. Monitor, control and undertake quality assessments of packing system and correct faults or undertake appropriate actions.

1.6. Maintain packing supply levels.

1.7. Undertake packing system adjustments for grade changes.

2. Wrap product

2.1. Obtain and interpret wrapping requirements for customer order.

2.2. Prepare and operate wrapping systems.

2.3. Undertake operator level maintenance requirements for wrapping system.

2.4. Monitor, control and correct faults of wrapping systems.

2.5. Maintain wrapping materials and supply levels.

3. Label product

3.1. Undertake operator level maintenance or labelling equipment.

3.2. Monitor and control labelling system and correct faults.

3.3. Maintain labelling supplies.

A person demonstrating competency in this unit must satisfy all of the elements, performance criteria and foundation skills of this unit, and must be able to provide evidence that they can:

operating packaging and wrapping product systems, at least twice in line with required enterprise intervals

undertake preparations to package product

identify causes and effects of packaging equipment or system faults and takes corrective action

identify and monitor process control points when packaging product

use mechanical handling and loading equipment to lift, carry and set down loads

use electronic and other control systems to control equipment to package product

communicate effectively and work safely with others, in the work area when undertaking packaging.

A person competent in this unit must be able to demonstrate knowledge of:

workplace documentation and procedures relevant to packaging procedures and responsibilities, in the pulp and paper industry and covering:

work health and safety (WHS) procedures including activity or task specific high risk load shifting licensing requirements, plant clearance, job safety analysis, permit systems

freight transport regulations including load limits and restraint, driver fatigue and train of responsibility

Standard Operating Procedures (SOP) and housekeeping procedures for production and packaging schedules

quality procedures and quality assurance documentation including ISO 9002

environmental sustainability requirements and practices

plant manufacturing operating manuals

oil or chemical spills and disposal guidelines

plant isolation documentation

work and customer orders

Material Safety Data Sheets (MSDS)

causes and effects of equipment or system faults and required corrective action

use of manual transfer techniques and requirements

operating parameters, variation and associated adjustments for packaging, processes, layout and associated services, within level of responsibility

key features of maintenance systems including operator level maintenance as per site agreements, operator maintenance schedules, maintenance suppliers and pro-active maintenance strategies

use of electronic and other control systems, operation and application to make appropriate adjustments, which control packaging of product, within level of responsibility.

The following resources must be made available:

access to the full range of equipment and documentation involved in warehouse product packaging operations, in a pulp or paper manufacturing facility.

warehouse product packages which can be unitised pallets, customer rolls and reels, cartons, polybundles.

fully automated, semi-automated, manually operated plant and equipment appropriate to product packaging

maintenance tools and equipment and consumables for product packaging equipment

personal protective equipment suitable for warehouse product packaging

relevant personnel for the purposes of communicating information

template documents for recording system and product faults, diagnostic and corrective action processes

organisational workplace health and safety and standard operating procedures for warehouse product packaging.

Competency is to be assessed in the workplace or in a productive environment that accurately reflects performance in a workplace.

Assessor requirements

Assessors must:

hold the appropriate assessor competency standards as outlined in regulations; and

be able to demonstrate vocational competencies at least to the level being assessed; and

be able to demonstrate how they are continuing to develop their VET knowledge and skills as well as maintaining their industry currency and assessor competence.


Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assingnment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)


Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

ELEMENTS

PERFORMANCE CRITERIA

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold italicised text is used, further information is detailed in the range of conditions.

1. Pack product

1.1 Check plant, systems and equipment in accordance with workplace health and safety (WHS) requirements, environmental sustainability and safe working requirements and practices, Standard Operating Procedures (SOP), and housekeeping requirements.

1.2. Obtain and interpret customer order or product documentation.

1.3. Prepare and operate packing systems.

1.4. Undertake operator level maintenance requirements for packing system.

1.5. Monitor, control and undertake quality assessments of packing system and correct faults or undertake appropriate actions.

1.6. Maintain packing supply levels.

1.7. Undertake packing system adjustments for grade changes.

2. Wrap product

2.1. Obtain and interpret wrapping requirements for customer order.

2.2. Prepare and operate wrapping systems.

2.3. Undertake operator level maintenance requirements for wrapping system.

2.4. Monitor, control and correct faults of wrapping systems.

2.5. Maintain wrapping materials and supply levels.

3. Label product

3.1. Undertake operator level maintenance or labelling equipment.

3.2. Monitor and control labelling system and correct faults.

3.3. Maintain labelling supplies.

Not Applicable

A person demonstrating competency in this unit must satisfy all of the elements, performance criteria and foundation skills of this unit, and must be able to provide evidence that they can:

operating packaging and wrapping product systems, at least twice in line with required enterprise intervals

undertake preparations to package product

identify causes and effects of packaging equipment or system faults and takes corrective action

identify and monitor process control points when packaging product

use mechanical handling and loading equipment to lift, carry and set down loads

use electronic and other control systems to control equipment to package product

communicate effectively and work safely with others, in the work area when undertaking packaging.

A person competent in this unit must be able to demonstrate knowledge of:

workplace documentation and procedures relevant to packaging procedures and responsibilities, in the pulp and paper industry and covering:

work health and safety (WHS) procedures including activity or task specific high risk load shifting licensing requirements, plant clearance, job safety analysis, permit systems

freight transport regulations including load limits and restraint, driver fatigue and train of responsibility

Standard Operating Procedures (SOP) and housekeeping procedures for production and packaging schedules

quality procedures and quality assurance documentation including ISO 9002

environmental sustainability requirements and practices

plant manufacturing operating manuals

oil or chemical spills and disposal guidelines

plant isolation documentation

work and customer orders

Material Safety Data Sheets (MSDS)

causes and effects of equipment or system faults and required corrective action

use of manual transfer techniques and requirements

operating parameters, variation and associated adjustments for packaging, processes, layout and associated services, within level of responsibility

key features of maintenance systems including operator level maintenance as per site agreements, operator maintenance schedules, maintenance suppliers and pro-active maintenance strategies

use of electronic and other control systems, operation and application to make appropriate adjustments, which control packaging of product, within level of responsibility.

The following resources must be made available:

access to the full range of equipment and documentation involved in warehouse product packaging operations, in a pulp or paper manufacturing facility.

warehouse product packages which can be unitised pallets, customer rolls and reels, cartons, polybundles.

fully automated, semi-automated, manually operated plant and equipment appropriate to product packaging

maintenance tools and equipment and consumables for product packaging equipment

personal protective equipment suitable for warehouse product packaging

relevant personnel for the purposes of communicating information

template documents for recording system and product faults, diagnostic and corrective action processes

organisational workplace health and safety and standard operating procedures for warehouse product packaging.

Competency is to be assessed in the workplace or in a productive environment that accurately reflects performance in a workplace.

Assessor requirements

Assessors must:

hold the appropriate assessor competency standards as outlined in regulations; and

be able to demonstrate vocational competencies at least to the level being assessed; and

be able to demonstrate how they are continuing to develop their VET knowledge and skills as well as maintaining their industry currency and assessor competence.

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Check plant, systems and equipment in accordance with workplace health and safety (WHS) requirements, environmental sustainability and safe working requirements and practices, Standard Operating Procedures (SOP), and housekeeping requirements. 
Obtain and interpret customer order or product documentation. 
Prepare and operate packing systems. 
Undertake operator level maintenance requirements for packing system. 
Monitor, control and undertake quality assessments of packing system and correct faults or undertake appropriate actions. 
Maintain packing supply levels. 
Undertake packing system adjustments for grade changes. 
Obtain and interpret wrapping requirements for customer order. 
Prepare and operate wrapping systems. 
Undertake operator level maintenance requirements for wrapping system. 
Monitor, control and correct faults of wrapping systems. 
Maintain wrapping materials and supply levels. 
Undertake operator level maintenance or labelling equipment. 
Monitor and control labelling system and correct faults. 
Maintain labelling supplies. 
Check plant, systems and equipment in accordance with workplace health and safety (WHS) requirements, environmental sustainability and safe working requirements and practices, Standard Operating Procedures (SOP), and housekeeping requirements. 
Obtain and interpret customer order or product documentation. 
Prepare and operate packing systems. 
Undertake operator level maintenance requirements for packing system. 
Monitor, control and undertake quality assessments of packing system and correct faults or undertake appropriate actions. 
Maintain packing supply levels. 
Undertake packing system adjustments for grade changes. 
Obtain and interpret wrapping requirements for customer order. 
Prepare and operate wrapping systems. 
Undertake operator level maintenance requirements for wrapping system. 
Monitor, control and correct faults of wrapping systems. 
Maintain wrapping materials and supply levels. 
Undertake operator level maintenance or labelling equipment. 
Monitor and control labelling system and correct faults. 
Maintain labelling supplies. 

Forms

Assessment Cover Sheet

PPMWAR280 - Warehouse product packaging
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:


Assessment Record Sheet

PPMWAR280 - Warehouse product packaging

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: