Assessor Resource

RIICBS307D
Conduct bitumen sprayer operations

Assessment tool

Version 1.0
Issue Date: April 2024


This unit describes a participant’s skills and knowledge required to conduct bitumen sprayer operations in Civil Construction.

This unit is appropriate for those working in operational roles.

Licensing, legislative, regulatory and certification requirements that apply to this unit can vary between states, territories, and Industry sectors. Relevant information must be sourced prior to application of the unit

You may want to include more information here about the target group and the purpose of the assessments (eg formative, summative, recognition)



Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

1. Plan and prepare for bitumen sprayer operations

1.1 Access, interpret and apply bitumen sprayer operations documentation and ensure the work activity is compliant

1.2 Obtain, read, interpret, clarify and confirm work requirements

1.3 Identify and address potential risks, hazards and environmental issues, and implement control measures

1.4 Select and wear personal protective equipment appropriate for work activities

1.5 Confirm and apply environmental protection and safety requirements

1.6 Obtain, interpret and implement traffic management signage requirements

1.7 Select and check for faults plant, tools and equipment to carry out tasks

1.8 Obtain and interpret emergency procedures, and be prepared for fire/accident/emergency

2. Set up sprayer

2.1 Ensure ancillary tanks are full and adequate materials are determined to perform spray operations

2.2 Check tank for prevention of contamination

2.3 Calculate spraying speed and pump rpm

2.4 Introduce correct amount of cutter

2.5 Fit appropriate number and size of jets to the spray bar

3. Load sprayer

3.1 Check previous load details for compatibility

3.2 Load tank with the prescribed type and quantity of material

3.3 Add additives and mix where required

3.4 Check, heat and maintain temperature of the material

3.5 Measure, calculate and record material quantities and additives

4. Operate bitumen sprayer

4.1 Carry out start-up, park, shutdown and secure equipment procedures

4.2 Select and modify bitumen spraying techniques to appropriately meet changing work conditions

4.3 Plan work to maximise machine coverage and minimise hand spraying

4.4 Set control valves correctly for the type of operation

4.5 Drive and operate equipment

4.6 Conduct, control and monitor spraying operations to ensure materials are sprayed to specification

4.7 Carry out operations adjacent to traffic

4.8 Complete spraying without damage to property or vehicles

5. Operate hand lance

5.1 Inspect hand lance to ensure correct operation

5.2 Select hand lancing techniques to match work conditions

5.3 Conduct, control and monitor hand spraying operations

5.4 Carry out hand spraying operations adjacent to traffic

6. Unload/empty sprayer

6.1 Unload or empty tank into storage or waste

6.2 Clean tank interior and spray bar

7. Carry out operator maintenance

7.1 Prepare machine for maintenance

7.2 Conduct inspection and fault finding

7.3 Carry out scheduled maintenance tasks

7.4 Process written maintenance records

8. Clean up

8.1 Clear work area and dispose of or recycle materials

8.2 Clean, check, maintain and store plant, tools and equipment

8.3 Carry out housekeeping requirements

Evidence is required to be collected that demonstrates a candidate’s competency in this unit. Evidence must be relevant to the roles within this sector’s work operations and satisfy all of the requirements of the performance criteria of this unit and include evidence that the candidate:

locates and applies applicable documentation, policies and procedures

implements the requirements, procedures and techniques for the safe, effective and efficient completion of bitumen sprayer operations including:

organising work activities

select and use relevant tools and equipment safely

identifying and reporting on hazards related to the worksite and work activity, including any environmental issues

works effectively with others to undertake and complete bitumen sprayer operations that meets all of the required outcomes including:

organising work activities to meet all task requirements

communicating clearly and concisely with others to receive and clarify work instructions

using a range of communication techniques and systems such as signage to advise others of work activity and exclusion zone

demonstrates completion of conducting bitumen sprayer operations that safely, effectively and efficiently meets all of the required outcomes on more than one (1) occasion including:

a minimum of three (3) different materials to be loaded, mixed, heated and sprayed for two (2) sprayer loads each to be used for two (2) straight runs, two (2) tapers or turning slots and two (2) restricted areas to specified tolerances (spray runs to be a minimum total of 60% of the tank)

a minimum of two (2) areas to be hand lanced, each with a different material and to the specified tolerance

completion of all calculations and spray sheets for the activities

The candidate must demonstrate knowledge of the following when conducting bitumen sprayer operations:

applying legislative, organisational and site requirements and procedures for:

site and equipment safety requirements

bitumen spraying

complying with the processes for heating bitumen

asphalt paving operations

asphalt strength and performance characteristics

edge and joint treatments

housekeeping

communicating effectively to receive and clarify work instructions

understanding bituminous materials and their characteristics

understanding the different equipment types, characteristics, technical capabilities and limitations

complying with the operational, maintenance and basic diagnostic procedures

complying with site isolation and traffic control responsibilities and authorities

understanding the processes for the calculation of material requirements, application rates and travel speed

accessing, interpreting and applying safety data sheets

using safe operating techniques in all terrain

preparing and/or implementing with JSAs/JSEA/safe work method statements

An assessor of this unit must satisfy the requirements of the NVR/AQTF or their successors; and Industry regulations for certification and licensing; and,

this unit must be assessed in the context of this sector’s work environment; and,

this unit must be assessed using Resources and Infrastructure Industry sector specific policies, procedures, processes and operational manuals; and,

this unit must be assessed in compliance with relevant legislation/regulation and using policies, procedures, processes and operational manuals directly related to the industry sector for which it is being assessed; and,

assessment may be conducted in conjunction with the assessment of other Units of Competency; and,

assessment must confirm consistent performance can be applied in a range of relevant workplace circumstances; and,

assessors must demonstrate the performance evidence, and knowledge evidence as outlined in this Unit of Competency, and through the minimum years of current* work experience specified below in an Industry sector relevant to the outcomes of the unit; or,

where the assessor does not meet experience requirements a co-assessment or partnership arrangement must exist between the qualified assessor and an Industry subject matter expert. The Industry subject matter expert should hold the unit being assessed (or an equivalent unit) and/or demonstrate equivalence of skills and knowledge at the unit level. An Industry technical expert must also demonstrate skills and knowledge from the minimum years of current work experience specified below in the Industry sector, including time spent in roles related to the unit being assessed; and,

assessor and Industry subject matter expert requirements differ depending on the Australian Qualifications Framework Level (AQF) of the qualification being assessed and/or Industry Sector as follows:

Industry sector

AQF** Level

Required assessor or Industry subject matter expert experience

Drilling, Metalliferous Mining, Coal Mining, Extractive (Quarrying) and Civil Construction

1

1 Year

2

2 Years

Drilling, Coal Mining and Extractive (Quarrying)

3-6

3 Years

Metalliferous Mining and Civil Construction

3-6

5 Years

Other sectors

Where this Unit is being assessed outside of the Resources and Infrastructure Sectors assessor and/or Industry subject matter expert experience should be in-line with industry standards for the sector in which it is being assessed and where no Industry standard is specified should comply with any relevant regulation.

*Assessors can demonstrate current work experience through employment within Industry in a role relevant to the outcomes of the Unit; or, for external assessors this can be demonstrated through exposure to Industry by conducting frequent site assessments across various locations.

**Where a unit is being delivered outside of a Qualification the first numeric character in the Unit code should be considered to indicate the AQF level


Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assingnment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)


Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

1. Plan and prepare for bitumen sprayer operations

1.1 Access, interpret and apply bitumen sprayer operations documentation and ensure the work activity is compliant

1.2 Obtain, read, interpret, clarify and confirm work requirements

1.3 Identify and address potential risks, hazards and environmental issues, and implement control measures

1.4 Select and wear personal protective equipment appropriate for work activities

1.5 Confirm and apply environmental protection and safety requirements

1.6 Obtain, interpret and implement traffic management signage requirements

1.7 Select and check for faults plant, tools and equipment to carry out tasks

1.8 Obtain and interpret emergency procedures, and be prepared for fire/accident/emergency

2. Set up sprayer

2.1 Ensure ancillary tanks are full and adequate materials are determined to perform spray operations

2.2 Check tank for prevention of contamination

2.3 Calculate spraying speed and pump rpm

2.4 Introduce correct amount of cutter

2.5 Fit appropriate number and size of jets to the spray bar

3. Load sprayer

3.1 Check previous load details for compatibility

3.2 Load tank with the prescribed type and quantity of material

3.3 Add additives and mix where required

3.4 Check, heat and maintain temperature of the material

3.5 Measure, calculate and record material quantities and additives

4. Operate bitumen sprayer

4.1 Carry out start-up, park, shutdown and secure equipment procedures

4.2 Select and modify bitumen spraying techniques to appropriately meet changing work conditions

4.3 Plan work to maximise machine coverage and minimise hand spraying

4.4 Set control valves correctly for the type of operation

4.5 Drive and operate equipment

4.6 Conduct, control and monitor spraying operations to ensure materials are sprayed to specification

4.7 Carry out operations adjacent to traffic

4.8 Complete spraying without damage to property or vehicles

5. Operate hand lance

5.1 Inspect hand lance to ensure correct operation

5.2 Select hand lancing techniques to match work conditions

5.3 Conduct, control and monitor hand spraying operations

5.4 Carry out hand spraying operations adjacent to traffic

6. Unload/empty sprayer

6.1 Unload or empty tank into storage or waste

6.2 Clean tank interior and spray bar

7. Carry out operator maintenance

7.1 Prepare machine for maintenance

7.2 Conduct inspection and fault finding

7.3 Carry out scheduled maintenance tasks

7.4 Process written maintenance records

8. Clean up

8.1 Clear work area and dispose of or recycle materials

8.2 Clean, check, maintain and store plant, tools and equipment

8.3 Carry out housekeeping requirements

Evidence is required to be collected that demonstrates a candidate’s competency in this unit. Evidence must be relevant to the roles within this sector’s work operations and satisfy all of the requirements of the performance criteria of this unit and include evidence that the candidate:

locates and applies applicable documentation, policies and procedures

implements the requirements, procedures and techniques for the safe, effective and efficient completion of bitumen sprayer operations including:

organising work activities

select and use relevant tools and equipment safely

identifying and reporting on hazards related to the worksite and work activity, including any environmental issues

works effectively with others to undertake and complete bitumen sprayer operations that meets all of the required outcomes including:

organising work activities to meet all task requirements

communicating clearly and concisely with others to receive and clarify work instructions

using a range of communication techniques and systems such as signage to advise others of work activity and exclusion zone

demonstrates completion of conducting bitumen sprayer operations that safely, effectively and efficiently meets all of the required outcomes on more than one (1) occasion including:

a minimum of three (3) different materials to be loaded, mixed, heated and sprayed for two (2) sprayer loads each to be used for two (2) straight runs, two (2) tapers or turning slots and two (2) restricted areas to specified tolerances (spray runs to be a minimum total of 60% of the tank)

a minimum of two (2) areas to be hand lanced, each with a different material and to the specified tolerance

completion of all calculations and spray sheets for the activities

The candidate must demonstrate knowledge of the following when conducting bitumen sprayer operations:

applying legislative, organisational and site requirements and procedures for:

site and equipment safety requirements

bitumen spraying

complying with the processes for heating bitumen

asphalt paving operations

asphalt strength and performance characteristics

edge and joint treatments

housekeeping

communicating effectively to receive and clarify work instructions

understanding bituminous materials and their characteristics

understanding the different equipment types, characteristics, technical capabilities and limitations

complying with the operational, maintenance and basic diagnostic procedures

complying with site isolation and traffic control responsibilities and authorities

understanding the processes for the calculation of material requirements, application rates and travel speed

accessing, interpreting and applying safety data sheets

using safe operating techniques in all terrain

preparing and/or implementing with JSAs/JSEA/safe work method statements

An assessor of this unit must satisfy the requirements of the NVR/AQTF or their successors; and Industry regulations for certification and licensing; and,

this unit must be assessed in the context of this sector’s work environment; and,

this unit must be assessed using Resources and Infrastructure Industry sector specific policies, procedures, processes and operational manuals; and,

this unit must be assessed in compliance with relevant legislation/regulation and using policies, procedures, processes and operational manuals directly related to the industry sector for which it is being assessed; and,

assessment may be conducted in conjunction with the assessment of other Units of Competency; and,

assessment must confirm consistent performance can be applied in a range of relevant workplace circumstances; and,

assessors must demonstrate the performance evidence, and knowledge evidence as outlined in this Unit of Competency, and through the minimum years of current* work experience specified below in an Industry sector relevant to the outcomes of the unit; or,

where the assessor does not meet experience requirements a co-assessment or partnership arrangement must exist between the qualified assessor and an Industry subject matter expert. The Industry subject matter expert should hold the unit being assessed (or an equivalent unit) and/or demonstrate equivalence of skills and knowledge at the unit level. An Industry technical expert must also demonstrate skills and knowledge from the minimum years of current work experience specified below in the Industry sector, including time spent in roles related to the unit being assessed; and,

assessor and Industry subject matter expert requirements differ depending on the Australian Qualifications Framework Level (AQF) of the qualification being assessed and/or Industry Sector as follows:

Industry sector

AQF** Level

Required assessor or Industry subject matter expert experience

Drilling, Metalliferous Mining, Coal Mining, Extractive (Quarrying) and Civil Construction

1

1 Year

2

2 Years

Drilling, Coal Mining and Extractive (Quarrying)

3-6

3 Years

Metalliferous Mining and Civil Construction

3-6

5 Years

Other sectors

Where this Unit is being assessed outside of the Resources and Infrastructure Sectors assessor and/or Industry subject matter expert experience should be in-line with industry standards for the sector in which it is being assessed and where no Industry standard is specified should comply with any relevant regulation.

*Assessors can demonstrate current work experience through employment within Industry in a role relevant to the outcomes of the Unit; or, for external assessors this can be demonstrated through exposure to Industry by conducting frequent site assessments across various locations.

**Where a unit is being delivered outside of a Qualification the first numeric character in the Unit code should be considered to indicate the AQF level

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Access, interpret and apply bitumen sprayer operations documentation and ensure the work activity is compliant 
Obtain, read, interpret, clarify and confirm work requirements 
Identify and address potential risks, hazards and environmental issues, and implement control measures 
Select and wear personal protective equipment appropriate for work activities 
Confirm and apply environmental protection and safety requirements 
Obtain, interpret and implement traffic management signage requirements 
Select and check for faults plant, tools and equipment to carry out tasks 
Obtain and interpret emergency procedures, and be prepared for fire/accident/emergency 
Ensure ancillary tanks are full and adequate materials are determined to perform spray operations 
Check tank for prevention of contamination 
Calculate spraying speed and pump rpm 
Introduce correct amount of cutter 
Fit appropriate number and size of jets to the spray bar 
Check previous load details for compatibility 
Load tank with the prescribed type and quantity of material 
Add additives and mix where required 
Check, heat and maintain temperature of the material 
Measure, calculate and record material quantities and additives 
Carry out start-up, park, shutdown and secure equipment procedures 
Select and modify bitumen spraying techniques to appropriately meet changing work conditions 
Plan work to maximise machine coverage and minimise hand spraying 
Set control valves correctly for the type of operation 
Drive and operate equipment 
Conduct, control and monitor spraying operations to ensure materials are sprayed to specification 
Carry out operations adjacent to traffic 
Complete spraying without damage to property or vehicles 
Inspect hand lance to ensure correct operation 
Select hand lancing techniques to match work conditions 
Conduct, control and monitor hand spraying operations 
Carry out hand spraying operations adjacent to traffic 
Unload or empty tank into storage or waste 
Clean tank interior and spray bar 
Prepare machine for maintenance 
Conduct inspection and fault finding 
Carry out scheduled maintenance tasks 
Process written maintenance records 
Clear work area and dispose of or recycle materials 
Clean, check, maintain and store plant, tools and equipment 
Carry out housekeeping requirements 

Forms

Assessment Cover Sheet

RIICBS307D - Conduct bitumen sprayer operations
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:


Assessment Record Sheet

RIICBS307D - Conduct bitumen sprayer operations

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: