Assessor Resource

RIIDES304D
Inspect, test and maintain inlet systems on diesel engine systems

Assessment tool

Version 1.0
Issue Date: April 2024


This unit describes a participant’s skills and knowledge required to inspect, test and maintain inlet systems on diesel engine systems in Coal mining.

This unit is appropriate for those working in operational roles.

Licensing, legislative, regulatory and certification requirements that apply to this unit can vary between states, territories, and Industry sectors. Relevant information must be sourced prior to application of this unit.

You may want to include more information here about the target group and the purpose of the assessments (eg formative, summative, recognition)



Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

1. Plan for inspection, testing and maintenance of inlet systems on diesel engine systems

1.1 Access, interpret, inspect, test and maintain inlet systems on diesel engine systems documentation and ensure the work activity is compliant

1.2 Obtain, interpret clarify, confirm and apply verbal and written work instructions

1.3 Conduct a toolbox talk with others at the site prior to commencing and during work activities

1.4 Identify, address and report potential hazards, risks and environmental issues and implement control measures

1.5 Obtain and interpret emergency procedures, and be prepared for an emergency

2. Prepare for inspection, testing and maintenance of inlet systems on diesel engine systems

2.1 Coordinate activities with others prior to commencement of, during, and on completion of the work activity

2.2 Identify and obtain items and tools required for the safe, effective and efficient conduct of the tasks.

2.3 Select and wear personal protection equipment appropriate for work activities

2.4 Access and apply isolation and lock-out of all equipment

3. Carry out inspection, testing and maintenance of inlet systems on diesel engine systems

3.1 Carry out inspection of inlet systems on diesel engine systems

3.2 Carry out the inspection of inlet system flame traps for explosion protection

3.3 Carry out the inspection of inlet system joints for explosion and fire protection

3.4 Identify and record existing or potential faults, including blockages and constrictions and recommend corrective actions

4. Carry out testing of inlet systems on diesel engine systems

4.1 Access and operate testing equipment

4.2 Carry out testing and fault finding of inlet systems on diesel engine systems

4.3 Carry out testing and fault finding of inlet system flame traps and joints to ensure explosion protection

4.4 Carry out testing of the operation of any forced induction systems to confirm their correct operation

4.5 Identify and record existing or potential faults, including blockages and constrictions and recommend corrective actions

5. Carry out routine maintenance of inlet systems on diesel engine systems

5.1 Access and use maintenance tools and equipment

5.2 Identify, interpret and apply corrective actions

5.3 Carry out routine maintenance of inlet systems on diesel engine systems

5.4 Carry out routine maintenance of inlet system flame traps and joints to ensure explosion protection

6. Carry out the overhaul of inlet systems on diesel engine systems

6.1 Access and use overhaul tools and equipment

6.2 Carry out overhaul of inlet systems on diesel engine systems

7. Conduct housekeeping activities

7.1 Clean, check, maintain and store plant, tools and equipment

7.2 Report issues identified with plant, tools and equipment

Evidence is required to be collected that demonstrates a candidate’s competency in this unit. Evidence must be relevant to the roles within this sector’s work operations and satisfy all of the requirements of the performance criteria of this unit and include evidence that the candidate:

locates and applies relevant documentation, policies and procedures

works effectively with others to undertake and complete the inspection, testing and maintenance of inlet systems on diesel engine systems that meets all of the required outcomes including:

using a range of communications techniques and equipment to convey information to others

maintaining written and verbal reporting requirements and procedures

communicating clearly and concisely with others to receive and clarify work instructions

demonstrates completion of inspecting, testing and maintaining inlet systems on diesel engine systems that safely, effectively and efficiently meets all of the required outcomes on more than one (1) occasion including:

carrying out inspection of inlet systems on diesel engine systems

carrying out the inspection of inlet system flame traps for effectiveness of explosion protection

carrying out testing and fault finding of inlet systems on diesel engine systems

diagnosing and recording existing or identified faults, including blockages and constrictions

The candidate must demonstrate knowledge in when inspecting, testing and maintaining inlet systems on diesel engine systems through:

site risk, statutory compliance, health, safety, environmental, quality and communication requirements and procedures

limitations on allowable maintenance including work in hazardous environments

site and manufacturer’s requirements and procedures

tools required to be used in performance of inspection, testing and maintenance tasks

site inspection, testing and maintenance support requirements and availability

site isolation and lock-out requirements and procedures

the failure modes of the inlet system that may affect the explosion protection characteristics and the emissions from diesel engine systems

the relative performance (including emissions) of increased air induction systems

systems for the reduction of the harmful emissions from diesel engines

functions of the management and treatment systemsand principles employed to limit the creation of and to manage harmful emissions from diesel engine

An assessor of this unit must satisfy the requirements of the NVR/AQTF or their successors; and Industry regulations for certification and licensing; and,

this unit must be assessed in the context of this sector’s work environment; and,

this unit must be assessed in compliance with relevant legislation/regulation and using policies, procedures, processes and operational manuals directly related to the industry sector for which it is being assessed; and,

assessment may be conducted in conjunction with the assessment of other Units of Competency; and,

assessment must confirm consistent performance can be applied in a range of relevant workplace circumstances; and,

assessors must demonstrate the performance evidence, and knowledge evidence as outlined in this Unit of Competency, and through the minimum years of current* work experience specified below in an Industry sector relevant to the outcomes of the unit; or,

where the assessor does not meet experience requirements a co-assessment or partnership arrangement must exist between the qualified assessor and an Industry subject matter expert. The Industry subject matter expert should hold the unit being assessed (or an equivalent unit) and/or demonstrate equivalence of skills and knowledge at the unit level. An Industry technical expert must also demonstrate skills and knowledge from the minimum years of current work experience specified below in the Industry sector, including time spent in roles related to the unit being assessed; and,

assessor and Industry subject matter expert requirements differ depending on the Australian Qualifications Framework Level (AQF) of the qualification being assessed and/or Industry Sector as follows:

Industry sector

AQF** Level

Required assessor or Industry subject matter expert experience

Drilling, Metalliferous Mining, Coal Mining, Extractive (Quarrying) and Civil Construction

1

1 Year

2

2 Years

Drilling, Coal Mining and Extractive (Quarrying)

3-6

3 Years

Metalliferous Mining and Civil Construction

3-6

5 Years

Other sectors

Where this Unit is being assessed outside of the Resources and Infrastructure Sectors assessor and/or Industry subject matter expert experience should be in-line with industry standards for the sector in which it is being assessed and where no Industry standard is specified should comply with any relevant regulation.

*Assessors can demonstrate current work experience through employment within Industry in a role relevant to the outcomes of the Unit; or, for external assessors this can be demonstrated through exposure to Industry by conducting frequent site assessments across various locations.

**Where a unit is being delivered outside of a Qualification the first numeric character in the Unit code should be considered to indicate the AQF level


Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assingnment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)


Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

1. Plan for inspection, testing and maintenance of inlet systems on diesel engine systems

1.1 Access, interpret, inspect, test and maintain inlet systems on diesel engine systems documentation and ensure the work activity is compliant

1.2 Obtain, interpret clarify, confirm and apply verbal and written work instructions

1.3 Conduct a toolbox talk with others at the site prior to commencing and during work activities

1.4 Identify, address and report potential hazards, risks and environmental issues and implement control measures

1.5 Obtain and interpret emergency procedures, and be prepared for an emergency

2. Prepare for inspection, testing and maintenance of inlet systems on diesel engine systems

2.1 Coordinate activities with others prior to commencement of, during, and on completion of the work activity

2.2 Identify and obtain items and tools required for the safe, effective and efficient conduct of the tasks.

2.3 Select and wear personal protection equipment appropriate for work activities

2.4 Access and apply isolation and lock-out of all equipment

3. Carry out inspection, testing and maintenance of inlet systems on diesel engine systems

3.1 Carry out inspection of inlet systems on diesel engine systems

3.2 Carry out the inspection of inlet system flame traps for explosion protection

3.3 Carry out the inspection of inlet system joints for explosion and fire protection

3.4 Identify and record existing or potential faults, including blockages and constrictions and recommend corrective actions

4. Carry out testing of inlet systems on diesel engine systems

4.1 Access and operate testing equipment

4.2 Carry out testing and fault finding of inlet systems on diesel engine systems

4.3 Carry out testing and fault finding of inlet system flame traps and joints to ensure explosion protection

4.4 Carry out testing of the operation of any forced induction systems to confirm their correct operation

4.5 Identify and record existing or potential faults, including blockages and constrictions and recommend corrective actions

5. Carry out routine maintenance of inlet systems on diesel engine systems

5.1 Access and use maintenance tools and equipment

5.2 Identify, interpret and apply corrective actions

5.3 Carry out routine maintenance of inlet systems on diesel engine systems

5.4 Carry out routine maintenance of inlet system flame traps and joints to ensure explosion protection

6. Carry out the overhaul of inlet systems on diesel engine systems

6.1 Access and use overhaul tools and equipment

6.2 Carry out overhaul of inlet systems on diesel engine systems

7. Conduct housekeeping activities

7.1 Clean, check, maintain and store plant, tools and equipment

7.2 Report issues identified with plant, tools and equipment

Evidence is required to be collected that demonstrates a candidate’s competency in this unit. Evidence must be relevant to the roles within this sector’s work operations and satisfy all of the requirements of the performance criteria of this unit and include evidence that the candidate:

locates and applies relevant documentation, policies and procedures

works effectively with others to undertake and complete the inspection, testing and maintenance of inlet systems on diesel engine systems that meets all of the required outcomes including:

using a range of communications techniques and equipment to convey information to others

maintaining written and verbal reporting requirements and procedures

communicating clearly and concisely with others to receive and clarify work instructions

demonstrates completion of inspecting, testing and maintaining inlet systems on diesel engine systems that safely, effectively and efficiently meets all of the required outcomes on more than one (1) occasion including:

carrying out inspection of inlet systems on diesel engine systems

carrying out the inspection of inlet system flame traps for effectiveness of explosion protection

carrying out testing and fault finding of inlet systems on diesel engine systems

diagnosing and recording existing or identified faults, including blockages and constrictions

The candidate must demonstrate knowledge in when inspecting, testing and maintaining inlet systems on diesel engine systems through:

site risk, statutory compliance, health, safety, environmental, quality and communication requirements and procedures

limitations on allowable maintenance including work in hazardous environments

site and manufacturer’s requirements and procedures

tools required to be used in performance of inspection, testing and maintenance tasks

site inspection, testing and maintenance support requirements and availability

site isolation and lock-out requirements and procedures

the failure modes of the inlet system that may affect the explosion protection characteristics and the emissions from diesel engine systems

the relative performance (including emissions) of increased air induction systems

systems for the reduction of the harmful emissions from diesel engines

functions of the management and treatment systemsand principles employed to limit the creation of and to manage harmful emissions from diesel engine

An assessor of this unit must satisfy the requirements of the NVR/AQTF or their successors; and Industry regulations for certification and licensing; and,

this unit must be assessed in the context of this sector’s work environment; and,

this unit must be assessed in compliance with relevant legislation/regulation and using policies, procedures, processes and operational manuals directly related to the industry sector for which it is being assessed; and,

assessment may be conducted in conjunction with the assessment of other Units of Competency; and,

assessment must confirm consistent performance can be applied in a range of relevant workplace circumstances; and,

assessors must demonstrate the performance evidence, and knowledge evidence as outlined in this Unit of Competency, and through the minimum years of current* work experience specified below in an Industry sector relevant to the outcomes of the unit; or,

where the assessor does not meet experience requirements a co-assessment or partnership arrangement must exist between the qualified assessor and an Industry subject matter expert. The Industry subject matter expert should hold the unit being assessed (or an equivalent unit) and/or demonstrate equivalence of skills and knowledge at the unit level. An Industry technical expert must also demonstrate skills and knowledge from the minimum years of current work experience specified below in the Industry sector, including time spent in roles related to the unit being assessed; and,

assessor and Industry subject matter expert requirements differ depending on the Australian Qualifications Framework Level (AQF) of the qualification being assessed and/or Industry Sector as follows:

Industry sector

AQF** Level

Required assessor or Industry subject matter expert experience

Drilling, Metalliferous Mining, Coal Mining, Extractive (Quarrying) and Civil Construction

1

1 Year

2

2 Years

Drilling, Coal Mining and Extractive (Quarrying)

3-6

3 Years

Metalliferous Mining and Civil Construction

3-6

5 Years

Other sectors

Where this Unit is being assessed outside of the Resources and Infrastructure Sectors assessor and/or Industry subject matter expert experience should be in-line with industry standards for the sector in which it is being assessed and where no Industry standard is specified should comply with any relevant regulation.

*Assessors can demonstrate current work experience through employment within Industry in a role relevant to the outcomes of the Unit; or, for external assessors this can be demonstrated through exposure to Industry by conducting frequent site assessments across various locations.

**Where a unit is being delivered outside of a Qualification the first numeric character in the Unit code should be considered to indicate the AQF level

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Access, interpret, inspect, test and maintain inlet systems on diesel engine systems documentation and ensure the work activity is compliant 
Obtain, interpret clarify, confirm and apply verbal and written work instructions 
Conduct a toolbox talk with others at the site prior to commencing and during work activities 
Identify, address and report potential hazards, risks and environmental issues and implement control measures 
Obtain and interpret emergency procedures, and be prepared for an emergency 
Coordinate activities with others prior to commencement of, during, and on completion of the work activity 
Identify and obtain items and tools required for the safe, effective and efficient conduct of the tasks. 
Select and wear personal protection equipment appropriate for work activities 
Access and apply isolation and lock-out of all equipment 
Carry out inspection of inlet systems on diesel engine systems 
Carry out the inspection of inlet system flame traps for explosion protection 
Carry out the inspection of inlet system joints for explosion and fire protection 
Identify and record existing or potential faults, including blockages and constrictions and recommend corrective actions 
Access and operate testing equipment 
Carry out testing and fault finding of inlet systems on diesel engine systems 
Carry out testing and fault finding of inlet system flame traps and joints to ensure explosion protection 
Carry out testing of the operation of any forced induction systems to confirm their correct operation 
Identify and record existing or potential faults, including blockages and constrictions and recommend corrective actions 
Access and use maintenance tools and equipment 
Identify, interpret and apply corrective actions 
Carry out routine maintenance of inlet systems on diesel engine systems 
Carry out routine maintenance of inlet system flame traps and joints to ensure explosion protection 
Access and use overhaul tools and equipment 
Carry out overhaul of inlet systems on diesel engine systems 
Clean, check, maintain and store plant, tools and equipment 
Report issues identified with plant, tools and equipment 
Access, interpret, inspect, test and maintain inlet systems on diesel engine systems documentation and ensure the work activity is compliant 
Obtain, interpret clarify, confirm and apply verbal and written work instructions 
Conduct a toolbox talk with others at the site prior to commencing and during work activities 
Identify, address and report potential hazards, risks and environmental issues and implement control measures 
Obtain and interpret emergency procedures, and be prepared for an emergency 
Coordinate activities with others prior to commencement of, during, and on completion of the work activity 
Identify and obtain items and tools required for the safe, effective and efficient conduct of the tasks. 
Select and wear personal protection equipment appropriate for work activities 
Access and apply isolation and lock-out of all equipment 
Carry out inspection of inlet systems on diesel engine systems 
Carry out the inspection of inlet system flame traps for explosion protection 
Carry out the inspection of inlet system joints for explosion and fire protection 
Identify and record existing or potential faults, including blockages and constrictions and recommend corrective actions 
Access and operate testing equipment 
Carry out testing and fault finding of inlet systems on diesel engine systems 
Carry out testing and fault finding of inlet system flame traps and joints to ensure explosion protection 
Carry out testing of the operation of any forced induction systems to confirm their correct operation 
Identify and record existing or potential faults, including blockages and constrictions and recommend corrective actions 
Access and use maintenance tools and equipment 
Identify, interpret and apply corrective actions 
Carry out routine maintenance of inlet systems on diesel engine systems 
Carry out routine maintenance of inlet system flame traps and joints to ensure explosion protection 
Access and use overhaul tools and equipment 
Carry out overhaul of inlet systems on diesel engine systems 
Clean, check, maintain and store plant, tools and equipment 
Report issues identified with plant, tools and equipment 

Forms

Assessment Cover Sheet

RIIDES304D - Inspect, test and maintain inlet systems on diesel engine systems
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:


Assessment Record Sheet

RIIDES304D - Inspect, test and maintain inlet systems on diesel engine systems

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: