Assessor Resource

UEPMNT422B
Conduct performance testing on process plant and equipment

Assessment tool

Version 1.0
Issue Date: April 2024


2)

This unit is intended to augment formally acquired competencies. It is suitable for employment-based programs under an approved contract of training.

1)Scope:

1.1) Descriptor

This unit deals with the skills and knowledge required to conduct performance testing on generation plant equipment and processes to assess plant efficiency.

You may want to include more information here about the target group and the purpose of the assessments (eg formative, summative, recognition)

Prerequisites

Prerequisite Unit(s)

4)

Competencies

4.1)

Granting of competency in this unit shall be made only after competency in the following unit(s) has/have been confirmed.

Where pre-requisite pathways have been identified. All competencies in the Common Unit Group must be have been completed.

Common Unit Group

Unit Code

Unit Title

UEPMNT351B

Test and commission electrical equipment

UEENEEG108A

Trouble-shoot and repair faults in low voltage electrical apparatus and circuits

UEENEEE101A

Apply Occupational Health Safety regulations, codes and practices in the workplace

UEENEEE102A

Fabricate, dismantle, assemble of utilities industry components

UEENEEE104A

Solve problems in d.c. circuits

UEENEEE105A

Fix and secure electrotechnology equipment

UEENEEE107A

Use drawings, diagrams, schedules, standards, cords and specifications

UEENEEG006A

Solve problems in single and three phase low voltage machines

UEENEEG033A

Solve problems in single and three phase low voltage electrical apparatus and circuits

UEENEEG063A

Arrange circuits, control and protection for general electrical installations

UEENEEG101A

Solve problems in electromagnetic devices and related circuits

UEENEEG102A

Solve problems in low voltage a.c. circuits

UEENEEG106A

Terminate cables, cords and accessories for low voltage circuits

Literacy and numeracy skills

4.2)

Participants are best equipped to achieve this unit if they have reading, writing and numeracy skills indicated by the following levels. A description of what each level entails is provided in Section 2.3.1 Language, Literacy and Numeracy.

Reading

4

Writing

4

Numeracy

4


Employability Skills

5)

The required outcomes described in this unit of competency contain applicable facets of Employability Skills. The Employability Skills Summary of the qualification in which this unit of competency is packaged will assist in identifying Employability Skill requirements.




Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

9) This provides essential advice for assessment of the competency standard unit and must be read in conjunction with the Performance Criteria and the Range Statement of unit and the Training Package Assessment Guidelines.

The Evidence Guide forms an integral part of this competency standard unit and shall be used in conjunction with all components parts of this unit and, performed in accordance with the Assessment Guidelines of this Training Package.

Overview of Assessment

9.1)

Longitude competency development approaches to assessment, such as Profiling, require data to be reliably gathered in a form that can be consistently interpreted over time. This approach is best utilised in Apprenticeship programs and reduces assessment intervention. It is the Industry’s preferred model for apprenticeships. However, where summative (or final) assessment is used it is to include the application of the competency in the normal work environment or in a realistically simulated work environment. It is recognised that, in some circumstances, assessment in part or full can occur outside the workplace. However, it must be in accord with Industry and regulatory policy.

Methods chosen for a particular assessment will be influenced by various factors. These include the extent of the assessment, the most effective locations for the assessment activities to take place, access to physical resources, additional safety measures that may be required and the critical nature of the competencies being assessed.

The critical safety nature of working with electricity, electrical equipment, gas or any other hazardous substance/material carries risk in deeming a person competent. Hence, sources of evidence need to be ‘rich’ in nature so as to minimise error in judgment.

Activities associated with normal every day work have a bearing on the decision as to how much and how detailed the data gathered will contribute to its ‘richness’. Some skills are more critical to safety and operational requirements while the same skills may be more or less frequently practiced. These points are raised for the assessors to consider when choosing an assessment method and developing assessment instruments. Sample assessment instruments are included in the Assessment Guidelines of this Training Package.

Critical aspects of evidence required to demonstrate competency in this unit

9.2)

Before the critical aspects of evidence are considered all pre-requisites shall be met.

Evidence for competence in this unit shall be considered holistically. Each element and associated Performance Criteria shall be demonstrated on at least two occasions in accordance with the “Assessment Guidelines – UEP12”. Evidence shall also comprise:

A representative body of work performance demonstrated within the timeframes typically expected of the discipline, work function and industrial environment. In particular this shall incorporate evidence that shows a candidate is able to:

Implement OH&S workplace procedures and practices including the use of risk control measures as specified in the Performance Criteria and Range Statement

Apply sustainable energy principles and practices as specified in the Performance Criteria and Range Statement

Demonstrate an understanding of the essential knowledge and associated skills as described in 6) of this unit

Demonstrate an appropriate level of employability skills

Conduct work observing the relevant Anti Discrimination legislation, regulations, polices and workplace procedures

Demonstrated performance across a representative range of contexts from the prescribed items below:

The knowledge and application of relevant sections of: OH&S legislation; Statutory legislation; Enterprise/site safety procedures; Enterprise/site emergency procedures

Plant operating parameters

Plant performance characteristics

Mechanical and electrical processes

Dealing with an unplanned event by drawing on essential knowledge and skills to provide appropriate solutions incorporated in the holistic assessment with the above listed items.

Context of and specific resources for assessment

9.3)

This unit should be assessed as it relates to normal work practice using procedures, information and resources typical of a workplace. This should include:

OHS policy and work procedures and instructions

Suitable work environment, facilities, equipment and materials to undertake actual work as prescribed by this unit.

Competency Standards should be assessed in the workplace or simulated workplace and under the normal range of workplace conditions.

Assessment of this unit will be supported with documentary evidence, by means of endorsement stating type and application of work.

In addition to the resources listed above in Context of assessment’, evidence should show competency working, in limited spaces, with different types of plant and equipment as well as different structural/construction types and methods and in a variety of environments.

Method of assessment

9.4)

This unit shall be assessed by methods given in 1.3.00 Assessment Guidelines.

Note:

Competent performance with inherent safe working practices is expected in the Industry to which this unit applies. This requires that the specified essential knowledge and associated skills are assessed in a structured environment which is primarily intended for learning/assessment and incorporates all necessary equipment and facilities for learners to develop and demonstrate the essential knowledge and skills described in this unit.

Concurrent assessment and relationship with other units

9.5)

There are no recommended concurrent assessments with this unit, however in some cases efficiencies may be gained in terms of learning and assessment effort being concurrently managed with allied competency standard units where listed.

Nil


Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assingnment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)


Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

8) This describes the Essential Skills and Knowledge and their level, required for this unit.

Evidence shall show that knowledge has been acquired conducting performance testing on process plants and equipment.

All knowledge and skills detailed in this unit should be contextualised to current industry practices and technologies.

The extent of the Essential Knowledge and Associated Skills required follows:

KS01-PM422B Performance testing on process plant and equipment

T1 Evidence shall show that knowledge has been acquired for safe working practices of:

Relevant Environmental, Occupational Health and Safety legislation and regulations

Relevant plant and equipment, its location and operation

Technical drawings and manufacturers manuals

Typical arrangements of power production plant

Relevant state and territory regulations

Plant operating parameters

Performance testing and data collection techniques

Thermodynamics

Heat Rate and Heat balance

Turbine performance

Boiler performance

Feedwater system performance

Air heater performance

Power Plant efficiency losses

Enterprise recording procedures

Plant and plant systems

Plant performance characteristics

plant efficiency calculations

Mechanical and electrical processes

Materials

Monitoring procedures

T2 Specific skills needed to achieve the Performance Criteria:

Apply Relevant Environmental, Occupational Health and Safety legislation and regulations

Interpret Technical drawings and manufacturers manuals

Apply relevant state and territory regulations

Apply performance testing and data collection techniques

Calculate plant efficiency

Identify plant status

Record, analyse and use data

Apply problem solving techniques

Communicate effectively

Plan and prioritise work

Write reports

Apply data analysis techniques and tools

Determine plant performance.

10) This relates to the competency standard unit as a whole providing the range of contexts and conditions to which the Performance Criteria apply. It allows for different work environments and situations that will affect performance.

Test equipment may include data loggers, calculators, vibration analysis, plant efficiency software, DCS data, personal computers, thermocouples, multimeters, flow meters, gas analysers, oscilloscopes and power factor meters.

Information and documentation sources may include verbal or written communications; enterprise safety rules documentation/form(s); equipment and alarm manuals; dedicated computer equipment; drawings, logic diagrams; testing procedures; plant records; plant failure reports; enterprise/site standing and operating instructions; enterprise/site log books; manufacturer’s operation and maintenance manuals; and specialist’s reports.

Specialist assistance may be sought such as: metallurgy, original equipment manufacturer personnel, chemical, operating and engineering staff.

Equipment that may be tested turbines, boilers, feedwater systems, air heaters, HRSG, mills, fans, pumps, heat exchangers, fired and unfired pressure vessels; motors, transformers, switch gear; pneumatic, hydraulic and electronic control systems.

Documentation may include enterprise safety rules, Occupational Health and Safety legislation, environmental legislation, operating and maintenance manuals, plans and diagrams, standards or codes of practise.

Work site environment may be affected by nearby plant or processes, e.g. chemical, heat, noise and gas.

Generic terms are used throughout this Training Package for vocational standard shall be regarded as part of the Range Statement in which competency is demonstrated. The definition of these and other terms are given in Section 2.1 Preliminary Information and Glossaries.

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Request for work is received and appropriate method of testing is determined in accordance with statutory, industry and enterprise/site standards and procedures 
Safety and plant issues are identified in accordance with enterprise/site procedures 
Specialist assistance, supplementary functions and personnel are arranged as required 
Tools and equipment are correctly identified and acquired 
Test equipment is calibrated as specified in relevant standards or manufacturer’s codes and procedures 
Test procedure is determined and planned in accordance with the manufacturer’s codes and procedures 
Plant is correctly identified and status prior to test is established from the appropriate personnel 
Authority to carry out work is obtained in accordance with plant operating conditions and load requirements 
Where appropriate, the teams and individuals roles and responsibilities within the team are identified and, where required, assist in the provision of the on-the-job training 
Plant co-ordinated to initial operating state ready for testing in accordance with statutory, industry and enterprise/site standards and procedures 
Tests and data collection are performed using appropriate techniques that ensure personnel safety and plant integrity 
Tests are carried out in accordance with statutory, industry and enterprise/site requirements 
Data is collected in accordance with statutory, industry and enterprise/site requirements 
Test results are evaluated to accurately assess performance of plant 
Plant availability is declared on completion of tests 
Plant efficiency is evaluated and analysed in accordance with data collected 
Plant performance is measured against required criteria, in accordance with statutory, industry and enterprise/site requirements 
Cause of abnormal plant performance is identified by analysing technical and operational information in a logical and sequential manner 
Plant integrity is maintained through consultation with appropriate personnel and reference to plant technical and operational documentation 
Test data obtained is critiqued and validated with reference to other information available and applicable test procedure documentation. 
Information and data is co-ordinated and formatted in accordance with enterprise/site requirements 
Reports and documentation are produced in accordance with statutory, industry and enterprise/site requirements 
Reports and documentation are presented in a manner to facilitate implementation of any defined recommendations 

Forms

Assessment Cover Sheet

UEPMNT422B - Conduct performance testing on process plant and equipment
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:


Assessment Record Sheet

UEPMNT422B - Conduct performance testing on process plant and equipment

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: